Penerangan Produk
RF Series High Quality Agricultural Gearbox
RF Series reducers are designed and manufactured on the basis of modular combination system.
Small size, light weight, large transmission torque, superior performance, stable operation, low noise, durable, can be installed in a variety of ways, can be matched with different types of motors, a wide range of applications. sewage treatment, chemical industry, pharmacy and other industries.
There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified and fine to meet different operating conditions, and the performance is superior.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It has stable transmission, low noise, and large bearing capacity. Low temperature rise, long service life. It is widely used in metallurgy,1. Features: small offset output, compact structure, maximum use of box space, use of integral casting box, good stiffness, can improve the strength of the shaft and bearing life.
1.Technical data:
| Nama Produk | RF Series High Quality Agricultural Gearbox |
| Kuasa | 0.12KW~160KW |
| Torque | 1.4N · m ~ 36600N · m |
| Output speed | 0.06 ~ 1090r/min |
| Gear material | Keluli aloi 20CrMnTi |
| Pemprosesan Gear | Kemasan pengisaran oleh Mesin Pengisar HOFLER |
| Ujian Bunyi | Below 65dB |
| Jenama galas | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
| Jenama pengedap minyak | NAK atau jenama lain |
| Kenaikan suhu (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Getaran | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Ketepatan pemesinan gear | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Rawatan haba | Carburizing, Quenching etc |
| Kecekapan | 95%~96% (depends on the transmission stage) |
| Bearing output mode | parallel output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Foto Terperinci
Profil Syarikat
< ABOUT TILI
HangZhou Tili Reducer Co, Ltd has been committed to provide High-quality hardensurface extruder gearbox since established In 2003.
Since its establishment, we always been committed to creating High-quality products in the field of transmission in China and is determined to enter the global market the high-end market of the mechanical industry is based on technology, and industry serves the country. We have strong research and development capabilities and professional production team and elite salesteam have continuously innovated, we specialize in Planetary reducer, 4 series (R, K, F, S) reducers, CHINAMFG series single screw extruder reducer, DJYG series high torque extruder reducer, cycloidal reducer, sell well in Europe, USA, Japan, India, Brazil, Southeast Asia etc.
Relying on the 20 years of industry accumulation, we hold our company’s vision of “sustainable operation”, based on quality and service, in the global competitive environment, we strive to meet customers’ quality requirements and strive for stable growth and strive for excellence.
Adhere to the principle of integrity, grow together with customers, and share with employees.
We’re pleased to get your inquiry and we will reply you as soon as possible. We stick to the principle of “Quality first, service first, continuous improvement and innovation to meet the customers” for the management and “Zero defect, zero complaints” as the quality objective.
< WORKSHOP
< QUALITY CONTROL
Pensijilan
Pembungkusan & Penghantaran
Installation Instructions
Soalan Lazim
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Permohonan: | Motor, Jentera, Marin, Jentera Pertanian |
|---|---|
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Pemasangan: | Jenis Mendatar |
| Susun atur: | Koaksial |
| Langkah: | Tiga Langkah |
| Warna: | Blue Silver Customerized |
| Penyesuaian: |
Tersedia
| Permintaan Tersuai |
|---|
Impact of Gear Ratios on Machinery Performance in Agricultural Gearboxes
The gear ratio in agricultural gearboxes plays a crucial role in determining the performance of machinery. It directly affects the relationship between the input and output speeds and torques. Here’s how gear ratios influence machinery performance:
- Speed and Torque Conversion: Gear ratios allow for the conversion of speed and torque between the input and output shafts. Higher gear ratios can reduce output speed while increasing output torque, making it suitable for tasks requiring high power.
- Power and Efficiency: Gear ratios affect the efficiency of power transmission. While reducing the speed through higher gear ratios can increase torque, it’s essential to strike a balance to maintain efficiency. Lower efficiency can lead to energy loss and increased heat generation.
- Task Adaptability: Different agricultural tasks require varying levels of torque and speed. Gear ratios enable machinery to be adaptable to different tasks by providing the necessary torque for heavy-duty activities like plowing or tilling and higher speeds for tasks like transport.
- Optimal Performance: Selecting the appropriate gear ratio ensures that machinery operates within its optimal performance range. It prevents overloading the engine or the gearbox, contributing to smoother operation and reduced wear and tear.
- Productivity and Fuel Efficiency: Proper gear ratios can enhance the overall productivity of agricultural machinery. By optimizing torque and speed, tasks can be completed efficiently, reducing the time and fuel consumption required for operations.
- Consideration of Terrain: Different terrains and field conditions require adjustments in gear ratios. Steep slopes or heavy soil may necessitate lower gear ratios for increased torque, while flat terrain could benefit from higher ratios for faster operation.
- Impact on Components: Gear ratios can influence the load distribution on gearbox components. Higher gear ratios might subject components to increased forces and stresses, potentially affecting their lifespan.
- Operator Comfort: Proper gear ratios contribute to operator comfort by providing the necessary power for smooth operation without straining the machinery. This can lead to reduced operator fatigue and improved safety.
- Penyesuaian: Some modern agricultural equipment offers adjustable or variable gear ratios, allowing operators to fine-tune machinery performance based on specific tasks and conditions.
Choosing the right gear ratio for agricultural gearboxes involves considering factors such as the intended task, soil conditions, and equipment specifications. It’s essential to strike a balance between torque and speed to achieve optimal machinery performance and maximize productivity.
Jenis Peralatan Pertanian yang Menggabungkan Kotak Gear Pertanian
Kotak gear pertanian memainkan peranan penting dalam pelbagai peralatan pertanian, meningkatkan kecekapannya dan membolehkannya melaksanakan tugas-tugas penting. Berikut adalah beberapa jenis peralatan pertanian yang biasanya menggabungkan kotak gear pertanian:
- Traktor: Kotak gear pertanian merupakan komponen penting traktor, yang menyumbang kepada penghantaran kuasa dari enjin ke pelbagai alat tambahan seperti bajak, penyorok dan mesin pemotong rumput.
- Penuai: Mesin penuai, yang digunakan untuk mengumpul hasil tanaman seperti bijirin, buah-buahan dan sayur-sayuran, menggunakan kotak gear untuk memacu sistem penghantar dan pemisah, memastikan operasi penuaian yang lancar dan cekap.
- Penanam dan Pembenih: Penanam dan penyemai bergantung pada kotak gear untuk mengagihkan biji benih dan baja dengan tepat sambil mengekalkan kedalaman penanaman yang diingini.
- Penyembur: Kotak gear pertanian digunakan dalam penyembur untuk memacu pam yang mengedarkan racun perosak, racun herba dan baja ke atas ladang.
- Pengikat Jerami: Kotak gear adalah penting dalam penggulung jerami untuk memadatkan dan membentuk bal jerami, membolehkan penyimpanan dan pengangkutan yang mudah.
- Penyebar Baja: Penyebar baja menggabungkan kotak gear untuk mengagihkan dan menyebarkan baja dan kompos secara merata di seluruh ladang.
- Gerimit Bijirin: Gerimit bijirin, yang digunakan untuk memuat dan memunggah bijirin, mempunyai kotak gear untuk memacu mekanisme skru berputar yang mengangkat dan memindahkan bijirin.
- Pengusaha: Penanam menggunakan kotak gear untuk memacu bilah atau tayar berputar yang melonggarkan dan menyediakan tanah untuk penanaman.
- Pemotong Putar: Pemotong berputar, sering dipasang pada traktor, menggunakan kotak gear untuk menggerakkan bilah berputar yang digunakan untuk memotong rumput tinggi, rumpai, dan semak.
- Mesin perontok: Mesin perontok, yang digunakan untuk memisahkan bijirin daripada sekam atau tangkainya, menggabungkan kotak gear untuk memacu mekanisme perontokan.
Contoh-contoh ini menunjukkan pelbagai aplikasi kotak gear pertanian merentasi pelbagai peralatan pertanian. Dengan menyediakan penghantaran dan kawalan kuasa yang andal, kotak gear pertanian menyumbang dengan ketara kepada produktiviti dan kecekapan amalan pertanian moden.
Benefits of Using High-Quality Gearboxes in Agricultural Machinery
Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:
- Kebolehpercayaan dan Ketahanan: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
- Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
- Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
- Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
- Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
- Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
- Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
- Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.
Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.
editor by CX 2024-01-31
