Penerangan Produk
UMC is the industry leader in gearbox technology. Over our 40 year history we have introduced many industry changing gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and more. We continue to define and redefine industry standards for gearbox performance, quality, features and technology. Our gearboxes are purpose built to do the job. Never over-engineered.
UMC stands behind its products and is committed to manufacturing the best products for a global market.
740-U 50:1 Ratio
Designed for longer spans, larger wheels, and heavier towers.
Features and Benefits
- 2.25 inch output shaft
- 50:1 gear ratio
- Cartridge input and output seals
- Larger input bearings
- Input shaft guard
- External seal protectors for input and output seals
- Top oil fill plug
- Universal mounting pattern
- Full cycle expansion chamber with stainless steel cover
- Filled with extreme pressure worm gear oil
- Steel output shaft and input shaft
- Galas penggelek tirus
- Includes carriage bolts and nuts
- Dual ended input shaft
740-UV 52:1 Ratio
Designed for longer spans, larger wheels and heavier towers where an extended output shaft is required.
This gearbox has all the same capabilities, features and benefits that the standard 740 has with a few tweaks. The output shaft is extended, the gear ratio is 52:1 and the input shaft is made of ductile iron with a 25° pressure angle allowing this gearbox to be used on center CZPT and lateral move/ linear systems that come standard with these specifications.
Features and Benefits
- 2.25 inch extended output shaft
- 52:1 gear ratio with 25° pressure angle
- Cartridge input and output seals
- Larger input bearings
- Input shaft guard
- External seal protectors for input and output seals
- Top oil fill plug
- Universal mounting pattern
- Full cycle expansion chamber with stainless steel cover
- Filled with extreme pressure worm gear oil
- Steel output shaft and ductile iron input shaft
- Galas penggelek tirus
- Includes carriage bolts and nuts
- Dual ended input shaft
760-UV Gearbox
Designed for corner systems and lateral move carts where an extended output shaft is required
Growers typically use UMC’s 760-UV gearbox for the most extreme applications where an extended output shaft is required. The gearbox is designed for higher annual hours of operation while handling the heavy loads experienced on corner systems and lateral move carts as well as the most extreme field conditions where wheel rutting is prominent, soil is heavy, and tower weights are higher.
The UMC 760-UV final drive gearbox is our largest and most durable gearbox with an extended output shaft. It features a larger-diameter bull gear than the standard 740 series to handle 20% higher torque. It also features a 2.5″ output shaft to accommodate more overhung load. It is designed for use on center pivots, corners, lateral move/ linear irrigation systems and carts where a 52:1 gear ratio and extended output shaft are standard specifications.
Features and Benefits
- 2.5″ output shaft
- 52:1 gear ratio with a 25° pressure angle
- Unique dual input and output seal design
- 20% more torque capacity than the standard 740
- Bronze gear optional
- Larger input bearings
- Input shaft guard
- External seal protectors for input and output seals
- 11-Bolt mounting pattern
- Full cycle expansion chamber with aluminum cover
- Filled with extreme pressure worm gear oil
- Steel output shaft and ductile iron input shaft
- Galas penggelek tirus
- Includes carriage bolts and nuts
- Dual ended input shaft
TNT-2 Gearbox
Designed for applications where the irrigation system may need to be towed
This gearbox is the perfect solution for a towable irrigation system. Growers typically prefer this gearbox over a gearbox with a towable hub. Simply disengage the worm and tow your system to its working location, then re-engage the worm and you are ready to run. The CX coupler is the perfect compliment for the TNT-2 gearbox due to the ability to control coupler disengagement at the gearbox.
The UMC patented TNT-2 final drive gearbox is designed specifically for applications where a center CZPT or lateral move/ linear irrigation system needs to be towed. The gearbox provides the ability to disengage the worm gear and allows users to move systems from 1 area to another without requiring a Towable Hub add on.
Features and Benefits
- 2.25″ output shaft
- 50:1 gear ratio
- Dual input seals with triple lip output seals
- Bronze gear optional
- Input shaft guard
- External seal protectors for input and output seals
- Top oil fill plug
- 11-Bolt mounting pattern
- Full cycle expansion chamber with stainless steel cover
- Filled with extreme pressure worm gear oil
- Steel output shaft and input shaft
- Galas penggelek tirus
- Includes carriage bolts and nuts
- Dual ended input shaft
760-UV Bronze Gearbox
Designed for the most extreme conditions where an extended output shaft is required.
Growers typically use The UMC 760-UV bronze gearbox for the most extreme applications where an extended output shaft is required. The gearbox is designed for higher annual hours of operation while handling the heavy loads experienced on corner systems and lateral move carts as well as the most extreme field conditions where wheel rutting is prominent, soil is heavy, and tower weights are higher.
The UMC 760-UV Bronze final drive gearbox is our largest and most durable gearbox with an extended output shaft designed for the most extreme growing conditions. It features a high strength aluminum bronze bull gear and a heat treated steel worm gear giving it a much higher load capacity than the standard 760-UV. Additionally, this gear combination greatly reduces gear wear, extending the useful life of the gearbox. It also features a 2.5″ output shaft to accommodate more overhung load. It is designed for use on center pivots, corners, lateral move/ linear irrigation systems and carts where a 52:1 gear ratio and extended output shaft are standard specifications.
Features and Benefits
- 2.5″ output shaft
- 52:1 gear ratio with a 25° pressure angle
- Unique dual input and output seal design
- Bronze Gear
- Heat Treated Steel Worm Gear
- Larger input bearings
- Input shaft guard
- External seal protectors for input and output seals
- 11-Bolt mounting pattern
- Full cycle expansion chamber with aluminum cover
- Filled with extreme pressure worm gear oil
- Steel output shaft
- Galas penggelek tirus
- Includes carriage bolts and nuts
- Dual ended input shaft
- Also Available Assembled in the USA
UMC is the industry leader in gearbox technology. Over 37 year history they have introduced many industry changing gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and more. CZPT continue to define and redefine industry standards for gearbox performance, quality, features and technology. CZPT gearboxes are purpose built to do the job. Never over-engineered.UMC stands behind its products and is committed to manufacturing the best products for a global market.
| Permohonan: | Motor, Agricultural Machinery, Agricultural |
|---|---|
| Fungsi: | Speed Reduction |
| Kekerasan: | Dikeraskan |
| Jenis: | Worm and Wormwheel |
| Manufacturing Method: | Cast Gear |
| Changes Way: | Mixed |
| Penyesuaian: |
Tersedia
| Permintaan Tersuai |
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Pertimbangan untuk Kotak Gear Pertanian Tugas Berat
Aplikasi pertanian tugas berat memerlukan kotak gear yang teguh dan andal yang dapat menahan beban tinggi, keadaan yang keras dan penggunaan yang kerap. Berikut adalah pertimbangan utama untuk memilih kotak gear untuk pertanian tugas berat:
- Kapasiti Beban: Kotak gear tugas berat mesti mempunyai kapasiti pembawa beban yang tinggi untuk mengendalikan permintaan jentera pertanian, seperti penanam, bajak dan mesin galian.
- Ketahanan Bahan: Kotak gear hendaklah dibina daripada bahan yang tahan lama, seperti keluli yang dikeraskan atau besi tuang, yang boleh menahan tekanan dan hentaman yang berkaitan dengan tugas tugas berat.
- Pengedap dan Perlindungan: Mekanisme pengedap dan perlindungan yang berkesan, seperti pengedap dan gasket yang teguh, menghalang kemasukan kotoran, air dan bahan cemar yang boleh menyebabkan haus dan kerosakan pramatang.
- Sistem Pelinciran: Sistem pelinciran yang andal dan cekap adalah penting untuk kotak gear tugas berat bagi memastikan pelinciran komponen yang betul di bawah beban dan suhu tinggi.
- Pelesapan Haba: Aplikasi tugas berat menghasilkan haba yang ketara. Kotak gear harus mempunyai mekanisme pelesapan haba yang cekap, seperti sirip penyejuk atau penyejuk minyak, untuk mengelakkan terlalu panas dan mengekalkan prestasi.
- Reka Bentuk dan Pembinaan: Reka bentuk kotak gear harus menggabungkan perumah bertetulang, galas yang lebih besar dan gear yang teguh untuk mengendalikan beban berat tanpa menjejaskan integriti struktur.
- Penjajaran dan Pemasangan: Penjajaran dan pemasangan yang betul adalah penting untuk memastikan penghantaran kuasa yang lancar dan cekap. Ketidaksejajaran boleh menyebabkan peningkatan haus dan jangka hayat kotak gear yang berkurangan.
- Kebolehcapaian Penyelenggaraan: Kotak gear tugas berat harus direka bentuk untuk akses penyelenggaraan yang mudah. Ciri-ciri seperti penutup boleh tanggal dan titik pemeriksaan memudahkan servis dan pembaikan.
- Keserasian: Kotak gear harus serasi dengan jentera dan tugas khusus yang akan digunakan. Nisbah gear yang boleh disesuaikan dan konfigurasi aci output meningkatkan fleksibiliti.
- Kebolehpercayaan dan Ketahanan: Kotak gear tugas berat harus dibina untuk tahan lama, dengan mutu kerja yang berkualiti dan komponen yang dapat menahan keadaan operasi pertanian yang mencabar.
- Keselamatan: Ciri-ciri keselamatan, seperti pengawal dan mekanisme penutupan kecemasan, adalah penting untuk melindungi pengendali dan kakitangan berdekatan daripada potensi bahaya.
- Pertimbangan Alam Sekitar: Reka bentuk kotak gear harus mempertimbangkan peraturan alam sekitar dan piawaian pelepasan untuk meminimumkan kesan terhadap alam sekitar.
- Keberkesanan Kos: Walaupun kotak gear tugas berat memerlukan pelaburan pendahuluan yang lebih tinggi, ketahanan dan prestasinya menyumbang kepada keberkesanan kos jangka panjang dengan mengurangkan masa henti dan keperluan penggantian yang kerap.
Dengan mempertimbangkan faktor-faktor ini dengan teliti, petani boleh memilih kotak gear tugas berat yang sesuai yang meningkatkan produktiviti dan kebolehpercayaan dalam operasi pertanian mereka.
Mengendalikan Permintaan Tork yang Berbeza dengan Kotak Gear Pertanian
Kotak gear pertanian direka bentuk untuk mengendalikan permintaan tork yang berbeza-beza yang berkaitan dengan tugas yang berbeza dalam operasi pertanian. Keperluan tork boleh berbeza-beza berdasarkan faktor seperti jenis tugas, keadaan tanah, rupa bumi dan kelajuan jentera. Kotak gear pertanian dilengkapi dengan ciri-ciri yang membolehkannya menyesuaikan diri dengan permintaan tork yang berbeza-beza ini:
- Pemilihan Nisbah Gear: Kotak gear pertanian selalunya dilengkapi dengan pelbagai nisbah gear, yang membolehkan pengendali memilih nisbah yang sesuai untuk tugas yang sedang dijalankan. Nisbah gear yang lebih rendah memberikan tork yang lebih tinggi untuk tugas yang memerlukan lebih banyak daya, seperti membajak atau membajak, manakala nisbah gear yang lebih tinggi menawarkan kelajuan yang lebih tinggi untuk tugas seperti memotong rumput atau mengangkut.
- Pengganda Tork: Sesetengah kotak gear pertanian direka bentuk dengan pengganda tork yang meningkatkan output tork dari enjin ke roda atau alat. Pengganda ini diaktifkan apabila tork yang lebih tinggi diperlukan, membantu jentera mengendalikan beban berat atau rupa bumi yang mencabar.
- Kelajuan Boleh Laras: Banyak kotak gear pertanian membolehkan pengendali melaraskan kelajuan jentera agar sepadan dengan keperluan tork tugas tersebut. Fleksibiliti ini penting untuk tugas yang melibatkan operasi tork tinggi, kelajuan rendah dan operasi berkelajuan tinggi dengan keperluan tork yang lebih rendah.
- Pilihan Pengambilan Kuasa (PTO): Kotak gear pertanian selalunya mempunyai mekanisme pengangkut kuasa yang membolehkan pemindahan kuasa dari enjin ke alat yang dipasang. Mekanisme ini boleh direka bentuk untuk memberikan output tork yang berbeza-beza agar sesuai dengan alat yang berbeza, seperti penanam putar, penakar baler atau pam.
Keupayaan kotak gear pertanian untuk mengendalikan pelbagai permintaan tork adalah penting untuk memastikan operasi pertanian yang cekap dan berkesan. Dengan menawarkan nisbah gear boleh laras, pengganda tork dan kelajuan boleh laras, kotak gear ini memperkasakan petani untuk mengoptimumkan prestasi jentera mereka berdasarkan keperluan khusus setiap tugas.
Benefits of Using High-Quality Gearboxes in Agricultural Machinery
Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:
- Kebolehpercayaan dan Ketahanan: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
- Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
- Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
- Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
- Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
- Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
- Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
- Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.
Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.
editor by CX 2023-09-07
