![\"skrzynia](\"https:\/\/img.hzpt.com\/img\/gearbox\/t-gearbox-3.webp\")
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Transmission Geared Motor Unit Wp Nmrv Swl Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Planetary Bevel Worm Speed Variator Equipment Reducer Gearbox<\/b><\/p>\n
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Worm gearbox<\/b>: RV sequence, WP sequence, SWL sequence screw jack, VF series\u00a0
Helical gearbox<\/b>: R\/F\/K\/S collection, HB series, BKM collection, RC collection, SMR shaft mounted gearbox, TA shaft mounted gearbox
Cycloidal gearboxes:<\/b> BL\/XL flange vertical put in double shaft type,\u00a0BW\/XW baseboard horizontal mounted double shaft sort,\u00a0BLD\/XLD flange vertical set up motor direct-connection type,\u00a0BWD\/XWD baseboard horizontal set up motor direct-connection variety
Planetary gearbox:<\/b>\u00a0High precision planetary gearboxes,\u00a0Planetary gearbox for feed mixer,\u00a0Planetary gearbox for construction\u00a0mixer,\u00a0Travel drives,\u00a0Winch drives,\u00a0Slew drives,\u00a0Inline equipment reducer<\/p>\n
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–Box processing precision assurance<\/b>
\u00a0 \u00a0 Huge horizontal box machining middle
\u00a0 \u00a0 High-conclude completely computerized multi-axis CNC boring and milling device
\u00a0 \u00a0 Entirely CNC high-precision processing ensures the accuracy of hole location<\/p>\n
–Fourth degree precision of precision gear grinding<\/b>
\u00a0 \u00a0 The tooth surface is carburized and hardened, which is durable
\u00a0 \u00a0 Wonderful rolling and grinding procedure, substantial effectiveness, secure and minimal sound<\/p>\n
–Automatic numerical handle workshop<\/b>
\u00a0 \u00a0 Standardized CNC production workshop
\u00a0 \u00a0 Go the ISO9001 high quality program certification
\u00a0 \u00a0 Productive operation to ensure creation duration<\/p>\n
–Diversified configuration and matching as essential<\/b>
\u00a0 \u00a0 It can be geared up with frequent three-section\/single-period, braking, frequency conversion, explosion-evidence, servo, and other motors.
\u00a0 \u00a0 Distinct motor voltage\/frequency, safety quality, and power effectiveness grade can be configured.
\u00a0 \u00a0 Customizable enter stop include matching non-common power input unit<\/p>\n
–Automatic portray assembly line<\/b>
\u00a0 \u00a0 Fully computerized portray assembly line
\u00a0 \u00a0 Guarantee both inside and exterior merchandise
\u00a0 \u00a0 Beautiful physical appearance and model expression<\/p>\n
–Wealthy customization style capacity<\/b>
\u00a0 \u00a0 Design and style technological innovation crew with more than twenty years of experience
\u00a0 \u00a0 Can undertake customization of different non-common reducers<\/p>\n
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The firm specializes in generating worm gearboxes (reducers), agricultural gearboxes, planetary gearboxes, helical gearboxes, swl sequence screw gearboxes, R, K, F, S series helical gear reducers, B\/X series cycloidal pin equipment reducers, and so on. The goods are exported to dozens of nations and locations in Europe, The united states, Japan, India, Brazil, etc. The goods are primarily employed in plastics, rubber, metallurgy and mining, petrochemical market, hoisting and transportation, light industrial food, and other fields.<\/p>\n
The organization has exact and delicate tools, difficult tooth area processing, and production gear: German and Swiss equipment grinders, gear testers, hobbing devices, large unexciting and milling equipment, Japanese machining centers, etc.
Far more than 20 projects, such as the large torque reducer developed by the company, have won the countrywide patent creation certification and also gained the national “higher-tech organization certification” in 2571.
Since its institution in 2003, the company has adhered to the principle of “sustainable procedure,” the company philosophy of “people-oriented, buyer 1st,” and the core values of “unity, friendship, determination, innovation, and effectiveness.” The firm retains up with the reducing-edge engineering in the market place and strives to create the most satisfactory merchandise for clients!<\/p>\n
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Box processing method<\/b>
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Mechanical modeling of steel mold \u2192 casting on production line \u2192 synthetic aging treatment method \u2192 shot peening treatment \u2192 machining center processing \u2192 CMM detection<\/p>\n
Gear processing method<\/b><\/p>\n
Forging \u2192 normalizing \u2192 tough turning \u2192 good turning \u2192 gear hobbing \u2192 chamfering of tooth end \u2192 carburizing and quenching (HRC58-sixty two) \u2192 shot blasting \u2192 grinding of the conclude confront and inner hole \u2192 equipment grinding \u2192 accuracy testing (tooth shape, tooth orientation, tooth pitch, and so forth., level 6) \u2192 wire reducing keyway \u2192 magnetic particle flaw detection \u2192 ultrasonic cleaning and rust avoidance.<\/p>\n
Method circulation of gear shaft processing<\/b><\/p>\n
Forging \u2192 normalizing \u2192 rough turning (like center hole drilling) \u2192 end turning \u2192 gear hobbing \u2192 keyway milling \u2192 carburizing and quenching (HRC58-sixty two) \u2192 shot blasting \u2192 grinding center hole \u2192 excircle grinding \u2192 equipment grinding \u2192 testing (tooth form, tooth pitch, and so forth., degree 6) \u2192 magnetic particle inspection \u2192 ultrasonic cleaning and rust avoidance.<\/p>\n
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To decide the design of a reducer, the subsequent parameters require to be established:<\/p>\n
1. Determine the running pace of the equipment, and compute the reduction ratio of the reducer in accordance to this speed (reduction ratio=input shaft pace\/output shaft velocity=motor velocity\/mechanical required pace)
two. Determine the load torque, select the output of the reducer according to this torque (refer to the “Output Torque Desk” provided by the reducer producer), and decide the reducer model
3. Decide the extra features of the reducer, these kinds of as electricity off braking, energy on braking, frequency conversion, shrink frame, housing materials, and many others. Some further features can only be presented by certain factories. <\/p>\n
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Skrzynia bieg\u00f3w to urz\u0105dzenie mechaniczne, kt\u00f3re umo\u017cliwia zmian\u0119 bieg\u00f3w. Odbywa si\u0119 to za pomoc\u0105 jednego lub kilku sprz\u0119gie\u0142. Niekt\u00f3re skrzynie bieg\u00f3w s\u0105 jednosprz\u0119g\u0142owe, inne dwusprz\u0119g\u0142owe. Mo\u017cna nawet znale\u017a\u0107 skrzynie bieg\u00f3w z zamkni\u0119tymi membranami. S\u0105 one r\u00f3wnie\u017c znane jako dwusprz\u0119g\u0142owe i umo\u017cliwiaj\u0105 szybsz\u0105 zmian\u0119 bieg\u00f3w ni\u017c inne typy. Samochody o wysokich osi\u0105gach s\u0105 projektowane z wykorzystaniem tego typu skrzy\u0144 bieg\u00f3w.<\/p>\n
Luz w skrzyni bieg\u00f3w to cz\u0119sty element, kt\u00f3ry mo\u017ce powodowa\u0107 ha\u0142as lub inne problemy w samochodzie. W rzeczywisto\u015bci, bicie i zmiany bieg\u00f3w w skrzyni bieg\u00f3w s\u0105 cz\u0119sto wzbudzane przez oscylacje momentu obrotowego silnika. Ha\u0142as ze skrzy\u0144 bieg\u00f3w mo\u017ce by\u0107 znacz\u0105cy, szczeg\u00f3lnie w przypadku wa\u0142k\u00f3w wt\u00f3rnych, kt\u00f3re zaz\u0119biaj\u0105 si\u0119 z ko\u0142ami z\u0119batymi wyj\u015bciowymi za pomoc\u0105 pier\u015bcienia mechanizmu r\u00f3\u017cnicowego. Aby zmierzy\u0107 luz i inne zmiany wymiar\u00f3w, operator mo\u017ce okresowo mierzy\u0107 ruch wa\u0142ka wyj\u015bciowego i por\u00f3wnywa\u0107 go ze znan\u0105 warto\u015bci\u0105.
Komparator mierzy przemieszczenie k\u0105towe mi\u0119dzy dwoma ko\u0142ami z\u0119batymi i wy\u015bwietla wyniki. W jednej z metod wa\u0142ek wt\u00f3rny jest od\u0142\u0105czany od skrzyni bieg\u00f3w, a do jego ko\u0144ca mocowany jest czujnik kontrolny. Do zamocowania korony mechanizmu r\u00f3\u017cnicowego do wa\u0142ka wt\u00f3rnego s\u0142u\u017cy gwintowany sworze\u0144. Z\u0119bnik wyj\u015bciowy jest sprz\u0119gany z pier\u015bcieniem mechanizmu r\u00f3\u017cnicowego za pomoc\u0105 czujnika kontrolnego. Nast\u0119pnie mierzony jest k\u0105t przemieszczenia wa\u0142ka wt\u00f3rnego na podstawie wymiar\u00f3w z\u0119bnika wyj\u015bciowego.
Pomiary luzu s\u0105 istotne dla zapewnienia p\u0142ynnego obrotu zaz\u0119bionych k\u00f3\u0142 z\u0119batych. Istniej\u0105 r\u00f3\u017cne rodzaje luzu, kt\u00f3re s\u0105 klasyfikowane w zale\u017cno\u015bci od rodzaju zastosowanego ko\u0142a z\u0119batego. Pierwszy rodzaj to luz obwodowy, kt\u00f3ry okre\u015bla d\u0142ugo\u015b\u0107 okr\u0119gu podzia\u0142owego, wok\u00f3\u0142 kt\u00f3rego obraca si\u0119 ko\u0142o z\u0119bate, aby nawi\u0105za\u0107 kontakt. Drugi rodzaj, luz k\u0105towy, definiuje si\u0119 jako maksymalny k\u0105t przemieszczenia mi\u0119dzy dwoma zaz\u0119bionymi ko\u0142ami z\u0119batymi, kt\u00f3ry umo\u017cliwia ruch drugiego ko\u0142a z\u0119batego, gdy jest ono nieruchome.
Pomiar luzu w przek\u0142adniach jest jednym z najwa\u017cniejszych test\u00f3w w procesie produkcyjnym. Jest to kryterium szczelno\u015bci lub luzu w uk\u0142adzie k\u00f3\u0142 z\u0119batych, a zbyt du\u017cy luz mo\u017ce zakleszczy\u0107 uk\u0142ad, powoduj\u0105c jego stykanie si\u0119 ze s\u0142absz\u0105 cz\u0119\u015bci\u0105 z\u0119b\u00f3w. Zbyt du\u017cy luz mo\u017ce prowadzi\u0107 do zakleszczania si\u0119 k\u00f3\u0142 z\u0119batych pod wp\u0142ywem rozszerzalno\u015bci cieplnej. Z drugiej strony, zbyt du\u017cy luz ma negatywny wp\u0142yw na wydajno\u015b\u0107.<\/p>\n
Przek\u0142adnie \u015blimakowe s\u0105 wykorzystywane w produkcji wielu r\u00f3\u017cnych maszyn, w tym w hutach stali i elektrowniach. S\u0105 one r\u00f3wnie\u017c szeroko stosowane w przemy\u015ble cukrowniczym i papierniczym. Firma stale d\u0105\u017cy do ulepszania swoich produkt\u00f3w i us\u0142ug, aby utrzyma\u0107 konkurencyjno\u015b\u0107 na rynku globalnym. Poni\u017cej znajduje si\u0119 podsumowanie kluczowych spostrze\u017ce\u0144 rynkowych dotycz\u0105cych tego typu przek\u0142adni. Niniejszy raport pomo\u017ce Ci podejmowa\u0107 \u015bwiadome decyzje biznesowe. Czytaj dalej, aby dowiedzie\u0107 si\u0119 wi\u0119cej o zaletach tego typu przek\u0142adni.
W por\u00f3wnaniu z konwencjonalnymi przek\u0142adniami z\u0119batymi, przek\u0142adnie \u015blimakowe maj\u0105 niewiele wad. Przek\u0142adnie \u015blimakowe s\u0105 powszechnie dost\u0119pne, a producenci znormalizowali ich wymiary monta\u017cowe. Nie ma \u017cadnych specyficznych wymaga\u0144 dotycz\u0105cych d\u0142ugo\u015bci, wysoko\u015bci i \u015brednicy wa\u0142u. To czyni je bardzo wszechstronnym urz\u0105dzeniem. Mo\u017cesz wybra\u0107 jeden lub po\u0142\u0105czy\u0107 kilka przek\u0142adni \u015blimakowych, aby dopasowa\u0107 je do konkretnego zastosowania. A poniewa\u017c maj\u0105 one znormalizowane prze\u0142o\u017cenia, nie musisz martwi\u0107 si\u0119 o dopasowywanie wielu k\u00f3\u0142 z\u0119batych i ustalanie, kt\u00f3re z nich pasuj\u0105.
Jedn\u0105 z g\u0142\u00f3wnych wad przek\u0142adni \u015blimakowych jest ich niska sprawno\u015b\u0107. Przek\u0142adnie \u015blimakowe zazwyczaj charakteryzuj\u0105 si\u0119 maksymalnym prze\u0142o\u017ceniem od pi\u0119ciu do sze\u015b\u0107dziesi\u0119ciu. Przek\u0142adnie hipoidalne o wy\u017cszej wydajno\u015bci maj\u0105 pr\u0119dko\u015b\u0107 wyj\u015bciow\u0105 od oko\u0142o dziesi\u0119ciu do dwunastu obrot\u00f3w. W takich przypadkach obni\u017cone prze\u0142o\u017cenia s\u0105 ni\u017csze ni\u017c w przypadku przek\u0142adni konwencjonalnych. Przek\u0142adnie \u015blimakowe s\u0105 generalnie bardziej wydajne ni\u017c przek\u0142adnie hipoidalne, ale nadal charakteryzuj\u0105 si\u0119 nisk\u0105 sprawno\u015bci\u0105.
Przek\u0142adnie \u015blimakowe maj\u0105 wiele zalet w por\u00f3wnaniu z tradycyjnymi przek\u0142adniami. S\u0105 \u0142atwe w konserwacji i mog\u0105 by\u0107 stosowane w wielu r\u00f3\u017cnych zastosowaniach. Ze wzgl\u0119du na nisk\u0105 pr\u0119dko\u015b\u0107 obrotow\u0105 idealnie nadaj\u0105 si\u0119 do system\u00f3w przeno\u015bnik\u00f3w ta\u015bmowych.![\"skrzynia](\"https:\/\/img.hzpt.com\/img\/gearbox\/c-gearbox-3.webp\")
<\/p>\n
\u015alimak i ko\u0142o z\u0119bate zaz\u0119biaj\u0105 si\u0119 ze sob\u0105, wykonuj\u0105c kombinacj\u0119 ruch\u00f3w \u015blizgowych i tocznych. To dzia\u0142anie \u015blizgowe jest dominuj\u0105ce przy wysokich prze\u0142o\u017ceniach, a \u015blimak i ko\u0142o z\u0119bate s\u0105 wykonane z r\u00f3\u017cnych metali, co powoduje tarcie i wydzielanie ciep\u0142a. To ogranicza sprawno\u015b\u0107 przek\u0142adni \u015blimakowych do oko\u0142o trzydziestu do pi\u0119\u0107dziesi\u0119ciu procent. Do poch\u0142aniania obci\u0105\u017ce\u0144 udarowych podczas pracy mo\u017cna zastosowa\u0107 bardziej mi\u0119kki materia\u0142 na ko\u0142o z\u0119bate.
Normalna przek\u0142adnia zmienia swoj\u0105 moc niezale\u017cnie po przy\u0142o\u017ceniu wystarczaj\u0105cego obci\u0105\u017cenia. Jednak blokada biegu wstecznego komplikuje konfiguracj\u0119 przek\u0142adni. Przek\u0142adnie \u015blimakowe wymagaj\u0105 smarowania ze wzgl\u0119du na zu\u017cycie \u015blizgowe i tarcie wyst\u0119puj\u0105ce podczas ruchu. Typowy uk\u0142ad przek\u0142adni przenosi moc w cz\u0119\u015bci z\u0119ba o maksymalnym obci\u0105\u017ceniu. Po\u015blizg odbywa si\u0119 przy niskich pr\u0119dko\u015bciach po obu stronach wierzcho\u0142ka i z nisk\u0105 pr\u0119dko\u015bci\u0105.
Przek\u0142adnie jednostopniowe z zamkni\u0119tymi p\u0119cherzami mog\u0105 nie wymaga\u0107 korka spustowego. Zbiornik reduktora \u015blimakowego jest zaprojektowany tak, aby ko\u0142a z\u0119bate mia\u0142y sta\u0142y kontakt ze \u015brodkiem smarnym. Zamkni\u0119te p\u0119cherze spowoduj\u0105 jednak szybsze zu\u017cycie przek\u0142adni \u015blimakowej, co mo\u017ce prowadzi\u0107 do przedwczesnego zu\u017cycia i zwi\u0119kszonego zu\u017cycia energii. W takim przypadku ko\u0142a z\u0119bate mo\u017cna wymieni\u0107.
Przek\u0142adnie \u015blimakowe s\u0105 powszechnie stosowane w uk\u0142adach redukcji pr\u0119dko\u015bci. W przeciwie\u0144stwie do konwencjonalnych zestaw\u00f3w przek\u0142adni, przek\u0142adnie \u015blimakowe charakteryzuj\u0105 si\u0119 wy\u017cszym prze\u0142o\u017ceniem. Liczba z\u0119b\u00f3w w \u015blimaku znacznie zmniejsza pr\u0119dko\u015b\u0107 obrotow\u0105 silnika. To sprawia, \u017ce \u200b\u200bprzek\u0142adnie \u015blimakowe s\u0105 atrakcyjnym rozwi\u0105zaniem w zastosowaniach d\u017awigowych. Opr\u00f3cz zwi\u0119kszonej sprawno\u015bci, przek\u0142adnie \u015blimakowe s\u0105 kompaktowe i mniej podatne na awarie mechaniczne.<\/p>\n
Diagram promieniowy przek\u0142adni przedstawia rozmieszczenie k\u00f3\u0142 z\u0119batych na r\u00f3\u017cnych wa\u0142kach przek\u0142adni. Pokazuje r\u00f3wnie\u017c, jak przek\u0142adnia generuje r\u00f3\u017cne pr\u0119dko\u015bci wyj\u015bciowe z jednego biegu. Prze\u0142o\u017cenia reprezentuj\u0105ce pr\u0119dko\u015b\u0107 wrzeciona nazywane s\u0105 prze\u0142o\u017ceniem stopniowym i progresj\u0105. Francuski in\u017cynier Charles Renard wprowadzi\u0142 pi\u0119\u0107 podstawowych serii pr\u0119dko\u015bci w przek\u0142adni. Pierwsza seria to prze\u0142o\u017cenie przek\u0142adni, a druga to prze\u0142o\u017cenie biegu wstecznego.
Uk\u0142ad osi przek\u0142adni w skrzyni bieg\u00f3w jest powi\u0105zany z jej prze\u0142o\u017ceniem. Zasadniczo prze\u0142o\u017cenie i rozstaw osi s\u0105 sprz\u0119\u017cone przez osie przek\u0142adni, tworz\u0105c wydajn\u0105 przek\u0142adni\u0119. Inne czynniki, kt\u00f3re mog\u0105 wp\u0142ywa\u0107 na uk\u0142ad osi przek\u0142adni, to ograniczenia przestrzenne, wymiar osiowy oraz r\u00f3wnowaga napr\u0119\u017ce\u0144. W pa\u017adzierniku 2009 roku wynalazcy manualnej skrzyni bieg\u00f3w ujawnili wynalazek pod numerem 2. Te ko\u0142a z\u0119bate mog\u0105 by\u0107 wykorzystywane do uzyskania precyzyjnych prze\u0142o\u017ce\u0144.
Wa\u0142 wej\u015bciowy 4 w obudowie przek\u0142adni 16 jest u\u0142o\u017cony promieniowo wzgl\u0119dem wa\u0142u wyj\u015bciowego skrzyni bieg\u00f3w. Nap\u0119dza on pomp\u0119 oleju smarowego 2. Pompa zasysa olej z filtra i zbiornika 21. Nast\u0119pnie t\u0142oczy olej smarowy do komory obrotowej 3. Komora rozci\u0105ga si\u0119 wzd\u0142u\u017c wa\u0142u wej\u015bciowego 4 skrzyni bieg\u00f3w i rozszerza si\u0119 do maksymalnej \u015brednicy. Komora jest stosunkowo du\u017ca dzi\u0119ki zaczepowi 43.
R\u00f3\u017cne konfiguracje przek\u0142adni zale\u017c\u0105 od sposobu ich monta\u017cu. Monta\u017c przek\u0142adni do nap\u0119dzanego urz\u0105dzenia dyktuje uk\u0142ad wa\u0142\u00f3w w przek\u0142adni. W niekt\u00f3rych przypadkach ograniczenia przestrzenne r\u00f3wnie\u017c wp\u0142ywaj\u0105 na uk\u0142ad wa\u0142\u00f3w. Z tego powodu wa\u0142 wej\u015bciowy w przek\u0142adni mo\u017ce by\u0107 przesuni\u0119ty poziomo lub pionowo. Wa\u0142 wej\u015bciowy jest jednak pusty, co umo\u017cliwia pod\u0142\u0105czenie go do przewod\u00f3w przelotowych lub zestaw\u00f3w zaciskowych.![\"skrzynia](\"https:\/\/img.hzpt.com\/img\/gearbox\/b-gearbox-3.webp\")
<\/p>\n
W modelu matematycznym skrzyni bieg\u00f3w, mocowanie definiuje si\u0119 jako relacj\u0119 mi\u0119dzy wa\u0142ami wej\u015bciowym i wyj\u015bciowym. Jest to r\u00f3wnie\u017c znane jako mocowanie obrotowe. Jest to jeden z najpopularniejszych modeli wykorzystywanych w symulacji uk\u0142adu nap\u0119dowego. Model ten jest uproszczon\u0105 form\u0105 mocowania obrotowego, kt\u00f3r\u0105 mo\u017cna wykorzysta\u0107 w uproszczonym modelu uk\u0142adu nap\u0119dowego z parametrami fizycznymi. Parametry definiuj\u0105ce mocowanie obrotowe to TaiOut i TaiIn wa\u0142u wej\u015bciowego i wyj\u015bciowego. Mocowanie obrotowe s\u0142u\u017cy do modelowania moment\u00f3w obrotowych mi\u0119dzy tymi dwoma wa\u0142ami.
Prawid\u0142owy monta\u017c skrzyni bieg\u00f3w ma kluczowe znaczenie dla wydajno\u015bci maszyny. Nieprawid\u0142owe ustawienie skrzyni bieg\u00f3w mo\u017ce prowadzi\u0107 do nadmiernych obci\u0105\u017ce\u0144 i zu\u017cycia. Mo\u017ce to r\u00f3wnie\u017c prowadzi\u0107 do nieprawid\u0142owego dzia\u0142ania wsp\u00f3\u0142pracuj\u0105cych z ni\u0105 urz\u0105dze\u0144. Nieprawid\u0142owy monta\u017c zwi\u0119ksza r\u00f3wnie\u017c ryzyko przegrzania skrzyni bieg\u00f3w lub braku przenoszenia momentu obrotowego. Przed monta\u017cem skrzyni bieg\u00f3w w poje\u017adzie nale\u017cy koniecznie sprawdzi\u0107 tolerancj\u0119 jej monta\u017cu.<\/p>\n
![](\"https:\/\/img.hzpt.com\/img\/gearbox\/gearbox-l1.webp\")
![](\"https:\/\/img.hzpt.com\/img\/gearbox\/gearbox-l2.webp\")
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Item Description Transmission Geared Motor Unit Wp Nmrv Swl Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Planetary Bevel Worm Speed Variator Equipment Reducer Gearbox \u00a0 Worm gearbox: RV sequence, WP sequence, SWL sequence screw jack, VF series\u00a0Helical gearbox: R\/F\/K\/S collection, HB series, BKM collection, RC collection, SMR shaft mounted gearbox, TA shaft mounted gearboxCycloidal 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