Small Precison Worm Decrease Gearboxes
There are numerous of specifications you will need to consider when making a worm gearbox selection.
First, what’s the input and output torque requirements? Next, check vendor horsepower/torque charts and select the correct worm equipment reducer.
If the size of the gearbox will likely be an important consideration then check the reducer dimension specs, not all manufacturers make compact units. Actually, working with the proper supplier can help you not only find the right gear reducer but also avoid some of the most common errors in reducer selection. We offer a free guide to help you find the right supplier to utilize.
For low and fractional horsepower program we offer two sizes of worm gear reducer, the SW-1 and the SW-5. Size and torque output will be the major distinctions between both of these models. Both feature the hollow or solid output shaft. Both versions are compact and provide users a wide selection of ratios, including:
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Understanding the specs of your particular application or project is vital to selecting the right worm gearbox.
Precision, 6:1 to 100:1 ratios, torque 1 to 10 Nm and multishaft arrangements
M1, M2, M3
Metric Worm Reduction Gearboxes
Small precision with multi-shaft arrangements
• 6:1 to 100:1
• Torque 1 to 10 Nm
• Drilled and tapped installation holes at the top and bottom
• Flush fitting bearing caps easy to install
• Input shafts installed on precision ball bearings
• Max. input speed 10000rpm
• Anti backlash version available
Additional Range:
Neckar Worm small worm gearbox gearboxes Type S – 4 sizes available
Smallest gearbox specifications:
• 5:1 to 60:1
• Output Torque: 1.4-2 Nm
• Aluminium housig
• Special steel worm wheel
• Max. load capacity of output shaft 100N radial, 50N Axial
• Max. input speed 5,000 rpm
• Weight: 0.225kg
Where are Correct Angle Worm Gear Motors Used
Anywhere a concise dual shaft gear motor or single shaft gear motor is necessary. This right angle equipment motor is so versatile it can work just about anywhere.
Features & Options
Double Shaft or Single Shaft
Hollow Shaft
Maximize Torque in a Small Package
Wide Gear Ratio
Cost-Effective
Compact Size
Specifications
Rated Torque: 55.3 – 700 g-cm
Rated Speed: 4710-5900 rpm
Rated Current: 240 – 5500 mA
Gear Ratios: 1:50 – 1:1050
Using miniature gears, Ever-Power has designed and built exclusive, high accuracy mini gearboxes that can’t be found somewhere else. Our miniature gearboxes are available in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide customized micro gearboxes that were created and created to meet your specific specifications.
E mail us for the mini gearbox the application requires, or demand a quote on a customized micro gearbox.
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, velocity reducers, equipment drives, and gearmotors. All conditions can be used more or less interchangeably. Please be aware that the links for our small gear drives include details on the full range of framework sizes for that series or design.
Bevel Box Micro Gear Drive
Our bevel container miniature equipment drives are app rated for the the best possible balance of performance and cost. Torque could be balanced to meet up your RPM and operating life requirements. Light-weight with low backlash performance (less than 1°, with choice of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power miniature cross axis helical gearboxes provide relatively high amounts of thrust in a concise package. They offer an output shaft at 90° from the input, and are obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminum housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc mins of backlash or better. Also known as “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from reverse sides of the casing; output can be a keyed bore. Standard single- and double-end shafts can be found and given keys and retainer bands. An array of equipment ratios and insight sizes can be found to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input speeds up to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They offer two input shafts on opposing sides of the framework, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm equipment drives deliver high performance efficiency with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the input. They deliver superior functionality in a wide variety applications and are constructed with small footprints, making them well suited for functions where space is bound. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power’ micro inline spur gear drives are available in two frame sizes, and are rated for speeds up to 3,000 RPM. Aluminum housings and stainless gears and shafts make these inline spur gearboxes challenging and corrosion resistant, for your many demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment reducers deliver superior performance with high efficiency, and feature rugged construction for challenging power transfer operations. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are designed in extremely compact footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and manufacture a customized miniature gearbox to meet up your unique specs. We can produce custom micro gearboxes in virtually any configuration the application requires, with result torque levels as high as 900Nm. We can work from your own gearbox designs, reverse engineer a preexisting unit, or assist you to develop an all-new design that delivers the performance you will need. Ask for a quote on a custom miniature gearbox or e mail us to discuss your unique requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest selection of small gear reducers
Greased for life
Ruggedly built
Modifications and special ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and result shafts with drive key and retainer rings could be supplied to your specs for any of our hollow bore miniature gearboxes. We provide a basic selection of single ended or dual ended shafts to put together in these gearboxes. All gearbox shafts are supplied with keys and retainer rings.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our application engineers to go over your particular needs.
We offer a broad collection of misalignment shaft couplings in ” and metric bore sizes. In . and metric precision surface shafts can be found from stock.
Contact Us for High Performance Miniature Gearboxes
We will be the miniature gearbox specialists. Our micro gear drive versions deliver superior functionality in a small footprint, and are tough enough for challenging work environments. E mail us to find out more about our mini gearboxes, or demand a quote on a customized model that is tailored to your needs.
Additional benefits of worm drive gearboxes include: