{"id":3167,"date":"2026-02-05T01:29:36","date_gmt":"2026-02-05T01:29:36","guid":{"rendered":"https:\/\/agriculturalgearboxes.top\/?p=3167"},"modified":"2026-02-06T05:47:36","modified_gmt":"2026-02-06T05:47:36","slug":"sugarcane-combine-harvester-chopper-gearbox-engineered-for-high-inertia-billeting-extreme-shock-loads-uk-global-standards","status":"publish","type":"post","link":"https:\/\/agriculturalgearboxes.top\/sv\/ansokan\/sugarcane-combine-harvester-chopper-gearbox-engineered-for-high-inertia-billeting-extreme-shock-loads-uk-global-standards\/","title":{"rendered":"V\u00e4xell\u00e5da f\u00f6r sockerr\u00f6rssk\u00f6rdetr\u00f6skor: Konstruerad f\u00f6r h\u00f6gtr\u00f6ghetstr\u00f6skelbillering och extrema st\u00f6tbelastningar (brittiska och globala standarder)"},"content":{"rendered":"
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Sugarcane Combine Harvester Chopper Gearbox<\/h1>\n

The Heart of Precision Billeting & Harvest Efficiency<\/p>\n<\/header>\n

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Powering Global Sugarcane Production<\/h2>\n

\"Jordbruksv\u00e4xell\u00e5dor\"In the high-stakes environment of sugarcane harvesting, the Chopper Gearbox is not merely a transmission component; it is the critical synchronizer of your yield. Responsible for driving the counter-rotating knife drums that slice whole cane stalks into precise billets, this gearbox endures some of the most punishing shock loads in agricultural engineering.<\/p>\n

At EVER-POWER, we understand that “downtime” is a forbidden word during the harvest window. Our Sugarcane Harvester Chopper Gearboxes are engineered to withstand the sticky, fiber-dense, and high-impact conditions found in fields from S\u00e3o Paulo to Queensland. By integrating advanced Case-Hardened 20CrMnTi Gears and Viton Double-Lip Seals, we deliver a drive solution that maintains cutting precision even under fluctuating engine RPMs and extreme contamination.<\/p>\n

K\u00e4rnf\u00f6rdel:<\/strong> Engineered for “Zero-Speed Picking” precision and high-inertia load management, reducing cane loss by up to 15% compared to standard aftermarket units.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

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Tekniska specifikationer (standard och anpassade)<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameterkategori<\/th>\nTeknisk specifikation<\/th>\nParameterkategori<\/th>\nTeknisk specifikation<\/th>\n<\/tr>\n<\/thead>\n
Nominell ing\u00e5ngseffekt<\/td>\n150 HP – 250 HP (110 – 185 kW)<\/td>\nMax ing\u00e5ende vridmoment<\/td>\n1,850 Nm @ 1000 RPM<\/td>\n<\/tr>\n
Output Torque (Peak)<\/td>\n3,200 Nm (Shock Load Rated)<\/td>\nIng\u00e5ngshastighet (varv\/min)<\/td>\n540 \/ 1000 RPM (Selectable)<\/td>\n<\/tr>\n
Utv\u00e4xlingsf\u00f6rh\u00e5llande<\/td>\n1:1.35 (Speed Increaser) or 1.5:1 (Reducer)<\/td>\nV\u00e4xeltyp<\/td>\nSpiralfasning (Gleason-sk\u00e4rning)<\/td>\n<\/tr>\n
Ing\u00e5ende axelprofil<\/td>\n1-3\/4″ Z20 Spline (ASABE S203)<\/td>\nUtg\u00e5ende axelprofil<\/td>\nTapered Spline 60mm with Hub Lock<\/td>\n<\/tr>\n
H\u00f6ljets material<\/td>\nDuctile Iron QT450-10 (ASTM A536)<\/td>\nV\u00e4xelmaterial<\/td>\n20CrMnTiH (karburiserad 58\u201362 HRC)<\/td>\n<\/tr>\n
Axelmaterial<\/td>\n40CrNiMoA (h\u00e4rdad och anl\u00f6pt)<\/td>\nSm\u00f6rjningstyp<\/td>\nSplash Oil Bath (SAE 85W-140)<\/td>\n<\/tr>\n
Oljekapacitet<\/td>\n4,5 liter<\/td>\nT\u00e4tningssystem<\/td>\nCassette Seal (Mud Block) + Dust Cap<\/td>\n<\/tr>\n
Driftstemperatur<\/td>\n-20\u00b0C till +110\u00b0C<\/td>\nTermisk klassificering<\/td>\n180 kW continuous<\/td>\n<\/tr>\n
Bullerniv\u00e5<\/td>\n< 85 dB @ 1m<\/td>\nVibrationsgr\u00e4ns<\/td>\n< 4,5 mm\/s RMS<\/td>\n<\/tr>\n
Servicefaktor (AGMA)<\/td>\n2.0 (Kraftig st\u00f6t)<\/td>\nLagerlivsl\u00e4ngd (L10)<\/td>\n> 5 000 timmar<\/td>\n<\/tr>\n
Typ av andningsventil<\/td>\nSintered Bronze Filter Vent<\/td>\nGlapp<\/td>\n0.15 – 0.25 mm (Adjustable shims)<\/td>\n<\/tr>\n
Monteringsm\u00f6nster<\/td>\nStandard 6-Bolt Flange (ISO)<\/td>\nIP-klassificering<\/td>\nIP66 (Dust Tight \/ Water Jet)<\/td>\n<\/tr>\n
F\u00e4rgbel\u00e4ggning<\/td>\nEpoxy Primer + PU Topcoat (Green\/Black)<\/td>\nVikt (torr)<\/td>\n85 kg – 120 kg<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* Note: Parameters can be customized to match specific OEM requirements including John Deere, Case IH, and AGCO specifications.<\/p>\n<\/section>\n

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The Role of the Chopper Gearbox<\/h3>\n

In a modern sugarcane combine harvester, the Chopper System is the final processing stage before the cane is elevated to the transport bin. The gearbox is situated directly behind the feed rollers and drives two overlapping, counter-rotating drums equipped with heavy-duty blades.<\/p>\n

Mechanism of Action:<\/strong><\/p>\n