Produktbeskrivelse
Helical Power Transmission Gearbox for Machinery Industry
R Series reducers are designed and manufactured on the basis of modular combination system.
Small size, light weight, large transmission torque, superior performance, stable operation, low noise, durable, can be installed in a variety of ways, can be matched with different types of motors, a wide range of applications. sewage treatment, chemical industry, pharmacy and other industries.
There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified and fine to meet different operating conditions, and the performance is superior.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It has stable transmission, low noise, and large bearing capacity. Low temperature rise, long service life. It is widely used in metallurgy,1. Features: small offset output, compact structure, maximum use of box space, use of integral casting box, good stiffness, can improve the strength of the shaft and bearing life.
1.Technical data:
| Produktnavn | Helical Power Transmission Gearbox for Machinery Industry |
| Magt | 0.12KW~160KW |
| Drejningsmoment | 1.4N · m ~ 36600N · m |
| Udgangshastighed | 0.06 ~ 1090r/min |
| Gearmateriale | 20CrMnTi legeret stål |
| Gearbehandling | Slibning af HOFLER slibemaskiner |
| Støjtest | Below 65dB |
| Mærke af lejer | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
| Mærke af oliepakning | NAK eller andet mærke |
| Temperaturstigning (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Husets hårdhed | HBS190-240 |
| Overfladehårdhed af gear | HRC58°~62 ° |
| Gearkernens hårdhed | HRC33~40 |
| Præcisionsbearbejdning af tandhjul | 5 Grade |
| Smøreolie | GB L-CKC220-460, Shell Omala220-460 |
| Varmebehandling | Carburizing, Quenching etc |
| Effektivitet | 95%~96% (depends on the transmission stage) |
| Bearing output mode | parallel output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Inputmetode | Flangeindgang (AM), akselindgang (AD), inline AC-motorindgang eller AQA-servomotor |
Detaljerede billeder
Firmaprofil
< ABOUT TILI
HangZhou Tili Reducer Co, Ltd has been committed to provide High-quality hardensurface extruder gearbox since established In 2003.
Since its establishment, we always been committed to creating High-quality products in the field of transmission in China and is determined to enter the global market the high-end market of the mechanical industry is based on technology, and industry serves the country. We have strong research and development capabilities and professional production team and elite salesteam have continuously innovated, we specialize in Planetary reducer, 4 series (R, K, F, S) reducers, CHINAMFG series single screw extruder reducer, DJYG series high torque extruder reducer, cycloidal reducer, sell well in Europe, USA, Japan, India, Brazil, Southeast Asia etc.
Relying on the 20 years of industry accumulation, we hold our company’s vision of “sustainable operation”, based on quality and service, in the global competitive environment, we strive to meet customers’ quality requirements and strive for stable growth and strive for excellence.
Adhere to the principle of integrity, grow together with customers, and share with employees.
We’re pleased to get your inquiry and we will reply you as soon as possible. We stick to the principle of “Quality first, service first, continuous improvement and innovation to meet the customers” for the management and “Zero defect, zero complaints” as the quality objective.
< WORKSHOP
< QUALITY CONTROL
Certificeringer
Emballage og forsendelse
Installation Instructions
Ofte stillede spørgsmål
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Anvendelse: | Motor, Maskiner, Marine, Landbrugsmaskiner |
|---|---|
| Fungere: | Fordelingseffekt, ændring af drivmoment, ændring af drivretning, ændring af hastighed, hastighedsreduktion |
| Layout: | Koaksial |
| Hårdhed: | Hærdet tandoverflade |
| Installation: | Vandret type |
| Trin: | Tre-trins |
| Tilpasning: |
Tilgængelig
| Tilpasset anmodning |
|---|
Brug af landbrugsgearkasser i specialiserede opgaver: Jordbearbejdning og plantning
Landbrugsgearkasser er alsidige komponenter, der spiller en afgørende rolle i forskellige landbrugsaktiviteter, herunder specialiserede opgaver såsom jordbearbejdning og plantning. Sådan bruges landbrugsgearkasser til disse opgaver:
- Jordbearbejdning: Jordbearbejdning er et vigtigt trin i forberedelsen af jorden til plantning. Landbrugsgearkasser bruges i traktormonterede jordfræsere til at drive de roterende tænder, der bryder og vender jorden. Gearkassens høje drejningsmomentkapacitet og kraftoverførselseffektivitet gør det muligt for jordfræseren at arbejde effektivt selv under vanskelige jordforhold. Justerbare gearforhold i gearkassen gør det muligt for føreren at kontrollere jordfræserens hastighed og indtrængningsdybde, hvilket optimerer jordforberedelsen.
- Plantning: Præcisionssåning kræver præcis placering og afstand mellem frøene for at maksimere afgrødeudbyttet. Landbrugsgearkasser er integreret i planteudstyr for at drive mekanismer, der fordeler frøene jævnt i den ønskede dybde. Gearkassens evne til at overføre kraft med præcision sikrer ensartet placering af frøene, hvilket bidrager til ensartet spiring og plantevækst. Nogle gearkasser i planteudstyr tilbyder også variable hastighedsmuligheder, der giver landmændene mulighed for at justere plantemængden baseret på frøtyper og markforhold.
Ved at muliggøre effektiv kraftoverførsel og tilbyde brugerdefinerede hastigheds- og momentindstillinger forbedrer landbrugsgearkasser effektiviteten af specialiserede opgaver som jordbearbejdning og plantning. Landmænd kan stole på disse gearkasser for at opnå optimal jordforberedelse og såningsnøjagtighed, hvilket i sidste ende bidrager til højere afgrødeudbytter.
Almindelige tegn på gearkasseslid og deres løsninger
Gearkasser kan, ligesom alle mekaniske komponenter, opleve slid over tid på grund af faktorer som friktion, belastning og driftsforhold. Det er vigtigt at genkende de almindelige tegn på gearkasseslid for rettidig vedligeholdelse og for at undgå potentielle nedbrud. Her er nogle tegn, man skal være opmærksom på, og løsningerne til at håndtere dem:
- Usædvanlige lyde: Slibende, klikkende eller hylenende lyde under drift kan være tegn på slidte gear eller lejer. Undersøg gearkassen for beskadigede tænder eller utilstrækkelig smøring. Udskift beskadigede komponenter, og sørg for korrekt smøring.
- Øget vibration: Overdreven vibration tyder på forkert justering eller ubalance i gearkassen. Kontroller korrekt justering, og afbalancer komponenterne om nødvendigt. Undersøg også for slidte eller beskadigede aksler eller lejer.
- Lækage: Olie- eller smøremiddellækager kan være tegn på slidte pakninger eller tætninger. Udskift pakninger og tætninger for at forhindre lækage og sikre tilstrækkelig smøring.
- Glidende gear: Hvis gearene glider ud af indgreb, eller der er problemer med at skifte gear, kan det være tegn på slidte eller beskadigede tandhjulstænder. Undersøg gearene for tegn på slid eller afskalning, og udskift dem efter behov.
- Temperaturstigning: Unormal varmeudvikling kan skyldes øget friktion på grund af slidte dele. Kontroller smøreniveauer og -kvalitet, og udskift slidte lejer eller gear, der forårsager overdreven friktion.
- Nedsat ydeevne: Reduceret kraftoverførsel eller udgangseffektivitet kan være tegn på slid i gearkassen. Undersøg gear, lejer og andre komponenter for tegn på slid, og udskift dem efter behov.
- Overdreven leg: For meget slør eller slør i gearene kan være tegn på slidte geartænder eller lejer. Undersøg komponenterne for slid, juster sløret, og udskift slidte dele.
Håndtering af gearkasseslid kræver rutinemæssig vedligeholdelse, herunder korrekt smøring, justeringskontroller og regelmæssige inspektioner. Rettidig udskiftning af slidte eller beskadigede komponenter kan forlænge gearkassens levetid og opretholde optimal ydeevne i forskellige applikationer.
Maintenance Requirements for Agricultural Gearboxes
Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:
- Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
- Smøring: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
- Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
- Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
- Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
- Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
- Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
- Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
- Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
- Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.
Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.
editor by CX 2024-02-16
