Penerangan Produk
Helical Power Transmission Gearbox for Machinery Industry
R Series reducers are designed and manufactured on the basis of modular combination system.
Small size, light weight, large transmission torque, superior performance, stable operation, low noise, durable, can be installed in a variety of ways, can be matched with different types of motors, a wide range of applications. sewage treatment, chemical industry, pharmacy and other industries.
There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified and fine to meet different operating conditions, and the performance is superior.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It has stable transmission, low noise, and large bearing capacity. Low temperature rise, long service life. It is widely used in metallurgy,1. Features: small offset output, compact structure, maximum use of box space, use of integral casting box, good stiffness, can improve the strength of the shaft and bearing life.
1.Technical data:
| Nama Produk | Helical Power Transmission Gearbox for Machinery Industry |
| Kuasa | 0.12KW~160KW |
| Torque | 1.4N · m ~ 36600N · m |
| Output speed | 0.06 ~ 1090r/min |
| Gear material | Keluli aloi 20CrMnTi |
| Pemprosesan Gear | Kemasan pengisaran oleh Mesin Pengisar HOFLER |
| Ujian Bunyi | Below 65dB |
| Jenama galas | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
| Jenama pengedap minyak | NAK atau jenama lain |
| Kenaikan suhu (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Getaran | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Ketepatan pemesinan gear | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Rawatan haba | Carburizing, Quenching etc |
| Kecekapan | 95%~96% (depends on the transmission stage) |
| Bearing output mode | parallel output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Foto Terperinci
Profil Syarikat
< ABOUT TILI
HangZhou Tili Reducer Co, Ltd has been committed to provide High-quality hardensurface extruder gearbox since established In 2003.
Since its establishment, we always been committed to creating High-quality products in the field of transmission in China and is determined to enter the global market the high-end market of the mechanical industry is based on technology, and industry serves the country. We have strong research and development capabilities and professional production team and elite salesteam have continuously innovated, we specialize in Planetary reducer, 4 series (R, K, F, S) reducers, CHINAMFG series single screw extruder reducer, DJYG series high torque extruder reducer, cycloidal reducer, sell well in Europe, USA, Japan, India, Brazil, Southeast Asia etc.
Relying on the 20 years of industry accumulation, we hold our company’s vision of “sustainable operation”, based on quality and service, in the global competitive environment, we strive to meet customers’ quality requirements and strive for stable growth and strive for excellence.
Adhere to the principle of integrity, grow together with customers, and share with employees.
We’re pleased to get your inquiry and we will reply you as soon as possible. We stick to the principle of “Quality first, service first, continuous improvement and innovation to meet the customers” for the management and “Zero defect, zero complaints” as the quality objective.
< WORKSHOP
< QUALITY CONTROL
Pensijilan
Pembungkusan & Penghantaran
Installation Instructions
Soalan Lazim
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Permohonan: | Motor, Jentera, Marin, Jentera Pertanian |
|---|---|
| Fungsi: | Kuasa Pengagihan, Tukar Tork Pemacu, Tukar Arah Pemacu, Perubahan Kelajuan, Pengurangan Kelajuan |
| Susun atur: | Koaksial |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Pemasangan: | Jenis Mendatar |
| Langkah: | Tiga Langkah |
| Penyesuaian: |
Tersedia
| Permintaan Tersuai |
|---|
Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting
Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:
- Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
- Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.
By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Keperluan Penyelenggaraan untuk Kotak Gear Pertanian
Menyelenggara kotak gear pertanian adalah penting untuk memastikan operasi peralatan pertanian yang lancar dan cekap. Penyelenggaraan yang betul membantu memanjangkan jangka hayat kotak gear dan mencegah kerosakan yang mahal. Berikut adalah keperluan penyelenggaraan utama:
- Pemeriksaan Berkala: Lakukan pemeriksaan visual rutin untuk memeriksa tanda-tanda haus, kerosakan, kebocoran atau ketidaksejajaran. Periksa gigi gear, pengedap dan galas secara berkala untuk sebarang masalah.
- Pelinciran: Pelinciran yang betul adalah penting untuk meminimumkan geseran dan haus dalam kotak gear. Ikut garis panduan pengeluar untuk jenis pelincir yang hendak digunakan dan selang masa yang disyorkan untuk pelinciran.
- Pemeriksaan Pelincir: Pantau tahap dan kualiti pelincir kotak gear secara berkala. Gantikan atau isi semula pelincir mengikut keperluan, dan pastikan bahan cemar dijauhkan daripada sistem pelinciran.
- Mengetatkan Bolt dan Pengikat: Periksa dan ketatkan bolt, nat dan pengikat untuk mengelakkan kelonggaran akibat getaran semasa operasi. Komponen yang longgar boleh menyebabkan ketidaksejajaran dan haus pramatang.
- Pemeriksaan Meterai: Periksa pengedap untuk kebocoran dan pengedapan yang betul. Pengedap yang rosak atau haus hendaklah diganti dengan segera untuk mengelakkan kebocoran pelincir dan kemasukan bahan cemar.
- Pembersihan: Pastikan kotak gear bersih dengan membuang kotoran, serpihan dan sisa. Pembersihan yang kerap menghalang zarah-zarah kasar daripada memasuki kotak gear dan menyebabkan kerosakan.
- Penjajaran: Pastikan kotak gear dijajarkan dengan betul dengan komponen yang bersambung, seperti aci dan gandingan. Ketidakjajaran yang tidak betul boleh menyebabkan peningkatan haus dan kecekapan yang berkurangan.
- Pemantauan Suhu: Pantau suhu operasi kotak gear. Peningkatan suhu yang tidak normal mungkin menunjukkan masalah seperti beban lampau atau pelinciran yang tidak mencukupi.
- Penggantian Penapis: Jika kotak gear mempunyai sistem penapisan, ganti atau bersihkan penapis secara berkala untuk mengelakkan bahan cemar daripada memasuki kotak gear.
- Pemeriksaan Pakar: Periksa kotak gear secara berkala oleh juruteknik yang berkelayakan. Mereka boleh mengenal pasti potensi masalah yang mungkin tidak dapat dilihat semasa pemeriksaan rutin.
Pematuhan kepada keperluan penyelenggaraan ini memastikan kotak gear pertanian kekal dalam keadaan optimum dan menyumbang kepada kebolehpercayaan dan kecekapan peralatan pertanian. Penyelenggaraan yang kerap bukan sahaja menghalang masa henti yang tidak dijangka tetapi juga memanjangkan hayat perkhidmatan kotak gear, yang akhirnya memberi manfaat kepada produktiviti operasi pertanian.
editor by CX 2024-02-16
