Deskripsi Produk
Keterangan:
Product Name : 8mm planet Speed reducer gearbox, 3V , 6V , 12V ,24V DC planetary geared motor
Gearbox Type: Planetary gears motor
Material: Powder metallurgy Metal
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1… customised
Gearbox diameter : 6mm , 8mm,10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V , 12V ,24V available .
Torque: 20 – 50 Nm, 10 – 20 Nm, 5 – 10 Nm,1 – 5 Nm, 0.5 – 1 Nm, 0.2 – 0.5 Nm, 0 – 0.1 Nm, 0.1 – 0.2 Nm
D Shaft :4mm stainless steel output shaft
Color : Black & silver
RPM : 10, 20 , 30 , 40 , 50 ,60 , 70, 100, 200…1000, 2000
We are a factory specialized in metal gearbox through powder metallurgy process & metal injection molding MIM process and dc motor .We services with ODM/OEM gear motor design and development , an expecienced gearmotors manufacturer.
A planetary (or epicyclical) gearbox uses epicyclical gears for speed reduction. It is composed of 1 or more toothed wheels turning around a rotating shaft. Each rotates on its own axis as well as revolving around the central shaft. This provides great reduction capability in a small space, making them common in automatic transmissions.These mechanisms are used wherever efficiency and high reduction ratios are needed in a small space. Examples are automatic transmissions and many industrial applications using electric gear motors.
planetary gears also refer as epicyclic gearing consisting 3 elements sun gear, planet gear and ring gear. Sun gear is located at the center that transmits torque to planet gears orbiting around the sun gear. Both systems are located inside the ring gear. In the toothed formation sun and planet gears are externally mesh and ring gear internally meshes.
Planetary gear is found in many variation and arrangements to meet a broad range of speed-ratio in the deign requirements. Planetary gear system is use in varies applications such as, clocks, lunar calendar, car mirror, toys, gearhead motor, turbine engine and many more.
Gear motors are used in applications that require lower shaft speed and higher torque output. This describes a wide range of applications and scenarios, including many of the machines and equipment we interact with on a daily basis.
Gears for gearbox , spur gears , helical gears . Gears are toothed wheels are made of metal or plastic and transmit motion when meshing with each other .
There are brushed motors , with brushes made out of carbon .Brushless motor , stepper brushless DC motors .
Planetary Gearbox advantages:
- Coaxial arrangement of input shaft and output shaft
- Load distribution to several planetary gears
- High efficiency due to low rolling power
- Almost unlimited transmission ratio options due to combination of several planet stages
- Suitable as planetary switching gear due to fixing this or that part of the gearbox
- Possibility of use as overriding gearbox
- Favorable volume output
- Suitability for a wide range of application
Application :
- Medical and Health Industry
- Electronics and Telecommunication Industry
- Robotics Industry
- Automation Industry
- CNC, Machine, and Tool Manufacturing Industries
- Automobile, Textile, Printing, Food, and Metallurgical Industries
Gear motors for Household application :electric shaver, tooth brush, kitchen appliances, hair clipper, sewing machines, massager, vibrator, hair dryer, rubdown machine, corn popper, scissor hair machine, vacuum cleaner, garden tool, sanitary ware, window curtain, coffee machine, whisk, intelligent closestool, Sweeping robot and etc.
For Automotive products :conditioning damper actuator, door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB,Car tail gate electric putter,power liftgate etc.
For Office automation equipment:OA equipment, scanners, printers, multifunction machines copy machines, fax, FAX paper cutter, computer peripheral, bank machine, Video conference etc.
For Toys and models:radio control model, automatic cruise control, ride-on toy etc.
Geared motors for automatic devices .
Custom small geared motors , planet gearhead , reducer gears , metal gearbox , module gear motor system powder injection molding sintering gears
Production Workshop
| Aplikasi: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Automotive Curtain |
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| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | 90 Degree |
| Tata letak: | Koaksial |
| Bentuk Gigi: | Roda Gigi Kerucut – Silinder |
| Melangkah: | Tiga Langkah |
| Contoh: |
US$ 10/Piece
1 Buah (Minimum Pemesanan) | |
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| Kustomisasi: |
Tersedia
| Permintaan Khusus |
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Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Meningkatkan Efisiensi dan Produktivitas dalam Operasi Pertanian dengan Gearbox Pertanian
Gearbox pertanian memainkan peran penting dalam meningkatkan efisiensi dan produktivitas di berbagai operasi pertanian. Berikut adalah bagaimana gearbox pertanian berkontribusi dalam meningkatkan praktik pertanian:
- Transmisi Daya: Gearbox pertanian secara efisien mentransmisikan daya dari mesin traktor ke berbagai alat pertanian, memungkinkan alat-alat tersebut untuk melakukan tugas-tugas seperti membajak, menanam, dan memanen dengan daya dan torsi yang optimal.
- Kontrol Kecepatan Variabel: Gearbox memungkinkan petani untuk menyesuaikan kecepatan alat-alat yang terpasang, beradaptasi dengan berbagai jenis tanah, kondisi tanaman, dan tugas. Fleksibilitas ini memastikan ketelitian dan kinerja optimal.
- Spesialisasi Tugas: Dengan menggunakan berbagai perlengkapan dan alat tambahan, satu traktor yang dilengkapi dengan gearbox dapat melakukan berbagai tugas, sehingga mengurangi kebutuhan akan banyak mesin khusus.
- Torsi yang Dioptimalkan: Gearbox pertanian memberikan torsi yang diperlukan untuk mengatasi hambatan dari tanah yang keras, vegetasi, dan kondisi menantang lainnya, sehingga memastikan pengoperasian yang konsisten dan efisien.
- Pengelolaan Tanaman yang Lebih Baik: Sistem roda gigi memungkinkan kontrol yang tepat atas kedalaman penaburan benih, jarak tanam, dan pemupukan, sehingga berkontribusi pada pengelolaan tanaman yang lebih baik dan hasil panen yang lebih tinggi.
- Mengurangi Kelelahan Operator: Transmisi daya yang efisien dan pengoperasian yang terkontrol mengurangi beban fisik pada operator, memungkinkan mereka untuk bekerja lebih lama tanpa kelelahan yang berlebihan.
- Konservasi Sumber Daya: Dengan memungkinkan distribusi benih, pupuk, dan input lainnya secara akurat, gearbox membantu menghemat sumber daya dan meminimalkan pemborosan.
- Peningkatan Pemanenan: Gearbox memfasilitasi pengoperasian peralatan panen yang lancar, seperti mesin pemanen gabungan dan mesin pemanen hijauan, sehingga menghasilkan pengumpulan tanaman yang efisien tanpa kerusakan.
- Penghematan Waktu dan Tenaga Kerja: Gearbox pertanian mempercepat tugas-tugas seperti membajak, mengolah tanah, dan menanam, memungkinkan petani untuk menggarap area yang lebih luas dalam waktu yang lebih singkat, yang sangat penting terutama selama musim tanam dan panen.
- Keandalan dan Ketahanan: Kotak roda gigi yang dirancang dengan baik dibuat untuk tahan terhadap kondisi lingkungan pertanian yang keras, sehingga mengurangi waktu henti akibat perawatan atau kerusakan peralatan.
Penggunaan gearbox pertanian pada peralatan pertanian memberikan kontribusi signifikan dalam menyederhanakan operasi, mengurangi tenaga kerja manual, dan mengoptimalkan penggunaan sumber daya. Akibatnya, petani dapat mencapai tingkat efisiensi, produktivitas, dan profitabilitas pertanian secara keseluruhan yang lebih tinggi.
Types of Agricultural Gearboxes for Specific Tasks
Various types of agricultural gearboxes are designed to cater to specific tasks and applications in farming. These gearboxes are engineered to meet the unique requirements of different agricultural machinery and operations. Some common types of agricultural gearboxes include:
- Rotary Mower Gearboxes: These gearboxes are used in rotary mowers and cutters. They transmit power from the tractor’s power take-off (PTO) to the blades, enabling efficient cutting of grass, crops, and vegetation.
- Manure Spreader Gearboxes: Manure spreaders utilize specialized gearboxes to distribute manure evenly across fields. These gearboxes ensure consistent spreading of fertilizer while accommodating variable loads.
- Harvesting Gearboxes: Gearboxes used in harvesting equipment, such as combines and harvesters, enable efficient gathering, threshing, and separating of crops from their stalks. These gearboxes handle high loads and varying operating conditions.
- Seed Drill Gearboxes: Seed drills require gearboxes to distribute seeds accurately and at consistent intervals. These gearboxes ensure precise seed placement for optimal germination and crop growth.
- Hay Rake Gearboxes: Hay rakes utilize gearboxes to gather and arrange hay into windrows for baling. These gearboxes help optimize the hay collection process.
- Irrigation System Gearboxes: Agricultural irrigation systems may use gearboxes to control the movement and positioning of irrigation equipment, ensuring efficient water distribution across fields.
- Tillage Equipment Gearboxes: Gearboxes used in tillage equipment, such as plows and cultivators, help break up soil, prepare seedbeds, and promote seedling emergence.
- Tractor Gearboxes: Tractors may incorporate various gearboxes for tasks such as shifting gears, driving the power take-off, and operating attachments.
- Grain Auger Gearboxes: Grain augers use gearboxes to facilitate the movement of harvested grain from one location to another, such as from a combine to a storage bin.
Each type of agricultural gearbox is designed with specific features, load capacities, and durability to suit the demands of its intended task. Manufacturers engineer these gearboxes to withstand the challenging conditions of agricultural operations while ensuring efficient and reliable performance.
editor by CX 2023-10-31
