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Descrição do produto

Parallel Shaft Helical Three-Step Cheap Price Hardened Tooth Surface Gearbox
 

Recurso:

  • Implementação de modos de eixo paralelo, eixo em ângulo reto e modos de montagem horizontal e vertical. Utilização de menos componentes.

  • A aplicação de um processo de retificação avançado melhorou a estabilidade e a eficiência da transmissão de energia, com menor ruído.

  • Modo de entrada: flange conectada ao motor, entrada de eixo

  • Modo de saída: eixo maciço com chaveta plana, eixo oco com chaveta plana, eixo oco com disco de contração, eixo oco com conexão estriada, eixo CZPT com conexão estriada, eixo CZPT com flange.

  • Modos de montagem: vertical, horizontal, com base oscilante, com braço de torque.

  • Faixa de relação: 1,23~450. Pode ser maior quando combinada com o redutor da série K&R.

    SÉRIE H & B

    Estágio de transmissão B2 (razão de 5 a 18)
    B3 (razão de 12,5 a 90)
    B4 (razão de 80 a 400)

    Estágio de transmissão H1 (razão de 1,25 a 5,6)
    H2 (razão de 6,3 a 28)
    H3 (razão de 22,4 a 112)
    H4 (razão de 100 a 450)
    Material de construção Ferro fundido de alta resistência HT250
    Resistência da habitação HBS190-240
    Material da engrenagem Aço liga 20CrMnTi
    Dureza superficial das engrenagens HRC58°~62°
    dureza do núcleo da engrenagem HRC33~40
    Material do eixo de entrada/saída aço liga 42CrMo
    Dureza do eixo de entrada/saída HRC25~30
    Precisão de usinagem de engrenagens Retificação precisa, grau 6~5
    Óleo lubrificante GB L-CKC220-460, Shell Omala220-460
    Tratamento térmico têmpera, cementação, resfriamento brusco, etc.
    Eficiência 92%~98% (dependendo do estágio de transmissão)
    Ruído (MÁXIMO) 60~68dB
    Aumento de temperatura (máx.) 40ºC 
    Aumento de temperatura (óleo) (máx.) 50ºC
    Vibração ≤20µm
    Retaliação ≤20 minutos de arco
    Marca de rolamentos Marcas chinesas de primeira linha como HRB, LYC, ZWZ ou outras marcas solicitadas, NSK...
    Marca do retentor de óleo NAK— Zhejiang ou outras marcas solicitadas

Técnico parâmetros

Razão 3.41-289.74
Potência de entrada 0,12-160 kW
Torque de saída 61-23200N.m
Velocidade de saída 5-415 rpm
Tipo de montagem Montagem com pés, montagem com flange, montagem com pés e flange, montagem com pés de estágio único, montagem com flange CZPT, montagem com flange e cubo de rolamento estendido
Método de entrada Entrada de flange (AM), entrada de eixo (AD), entrada de motor CA em linha ou servomotor AQA
Liberação do freio HF - liberação manual (trava na posição de liberação do freio), HR - liberação manual (posição de frenagem automática)
Termistor TF (Termistor PTC com proteção por termistor)
TH (Interruptor bimetálico com proteção por termistor)
Posição de montagem AB
Tipo H
eixo de saída 20 mm, 25 mm, 30 mm, 35 mm, 40 mm, 50 mm, 60 mm, 70 mm, 90 mm, 110 mm, 120 mm
Material de construção Ferro fundido de alta resistência HT200 a partir de R37,47,57,67,77,87
Material de construção Ferro fundido de alta resistência HT250 a partir de R97 107,137,147,157,167,187
Tecnologia de tratamento térmico tratamento de carbonitretação e endurecimento
Eficiência 92%-97%
Lubrificante VG220
Classe de proteção IP55, classe F

CONTROLE DE QUALIDADE
Qualidade: Insistir na melhoria, buscar a excelência. Com o desenvolvimento da indústria de fabricação de equipamentos, os clientes nunca se contentam com a qualidade atual de nossos produtos; pelo contrário, criamos valor em termos de qualidade.
Política de qualidade: elevar o nível geral na área de transmissão de energia.  
Visão da Qualidade: Melhoria Contínua, busca pela excelência.
Filosofia da Qualidade: A qualidade cria valor.

3. Controle de Qualidade de Entrada
Estabelecer o nível de qualidade aceitável (AQL) para o controle de materiais recebidos, garantindo que o material seja submetido a inspeção completa, amostragem e verificação de imunidade. Após a aceitação de produtos qualificados para armazenamento, os produtos fora do padrão devem ser devolvidos para verificação, retrabalho e reinspeção; o responsável deve rastrear os produtos defeituosos e monitorar os fornecedores para que tomem medidas corretivas a fim de evitar recorrências.

4. Controle de Qualidade do Processo
Na fábrica, são realizados os seguintes exames iniciais, inspeções e inspeções finais, com amostragem conforme as exigências de alguns projetos, avaliando-se a tendência de variação da qualidade; quando constatadas anomalias na fabricação, o departamento de produção é supervisionado para que sejam implementadas melhorias, eliminadas ou corrigidas.

5. FQC (Controle de Qualidade Final)
Após a conclusão da produção pelo departamento de manufatura, o profissional deverá se colocar no lugar do cliente para verificar a qualidade do produto acabado, a fim de garantir que a qualidade atenda às expectativas e necessidades do cliente.

6. OQC (Controle de Qualidade de Saída)
Após a inspeção da amostra do produto para determinar sua qualificação, o armazenamento é liberado. No entanto, antes da entrega formal da mercadoria, quando o produto acabado sai do armazém, é realizada uma verificação, chamada de inspeção de embarque. O conteúdo da verificação inclui: confirmar o status de armazenamento e transferência do produto no armazém; e confirmar a entrega do produto é uma inspeção para determinar sua qualificação.

Certificações

embalagem

Perguntas frequentes

1. Como escolher uma caixa de câmbio que atenda às nossas necessidades?

Você pode consultar nosso catálogo para escolher a caixa de câmbio ou podemos ajudá-lo a escolher quando você fornecer as informações.

As informações técnicas referentes ao torque de saída necessário, à velocidade de saída e aos parâmetros do motor, etc.

 

2. Que informações devemos fornecer antes de fazer um pedido de compra?

a) Tipo de caixa de engrenagens, relação de transmissão, tipo de entrada e saída, flange de entrada, posição de montagem e informações do motor, etc.

b) Cor da caixa.

c) Quantidade a comprar.

d) Outros requisitos especiais.

 

3. Em que setores industriais suas caixas de engrenagens estão sendo utilizadas?

Nossas caixas de engrenagens são amplamente utilizadas nas áreas têxtil, de processamento de alimentos, de bebidas e da indústria química.

escada rolante, equipamentos de armazenamento automático, metalurgia, tabaco, proteção ambiental, logística, etc.

 

4. Vocês vendem motores?

Temos fornecedores de motores estáveis ​​que cooperam conosco há muito tempo. Eles podem fornecer motores.

Com alta qualidade.  

 

Aplicativo: Motor, Carros Elétricos, Motocicleta, Maquinaria, Marinha, Brinquedo, Máquinas Agrícolas, Carro
Função: Distribuição de potência, embreagem, mudança de torque de acionamento, mudança de direção de acionamento, redução de velocidade, aumento de velocidade
Layout: Coaxial
Dureza: Superfície dentária endurecida
Instalação: Tipo horizontal
Etapa: Três etapas
Personalização:
Disponível

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Solicitação personalizada

peças agrícolas

Benefits of Using a High-Quality Agricultural Gearbox

If you are in the market for an agricultural gearbox, then you should keep a few things in mind. A high-quality agricultural gearbox will have innovative technology and features to make your life easier. Despite all these features, you should not compromise on the ease of use. Before buying any agricultural gearbox, make sure that you are familiar with its features and functions. Read on to learn more. This article will help you choose the perfect gearbox for your specific needs.

Caixas de engrenagens cônicas

Agricultural gearboxes play a vital role in the production of food. If they do not work properly, the demand for food will rise significantly, causing costly downtime and a failure to meet production goals. In addition, the gears can be worn out and cause significant losses for farmers. In such cases, high-quality gearboxes are essential for the production of food. Here are some benefits of using a high-quality bevel gearbox for agricultural applications:
Bevel gearboxes feature enclosed spiral or straight bevel gears to transmit rotational power to the drive shaft. Bevel gear drives are available in various horsepower capacities and ratios, and they can be installed at different angles. For example, CZPT Gearbox offers bevel gear drives whose bevel angles can reach 68 degrees for grain carts and 50 degrees for portable grain augers. These are suitable for agricultural machinery applications such as combines, tractors, and grain carts.
Premium Bevel gearboxes are available in many sizes, and are a cost-effective way to replace worn-out gears. Premium gearmotors are designed with a low backlash and are quiet while transferring power. The bevel gears are crafted from hardened stainless steel and feature non-magnetic shafts. Agricultural gearboxes are available in many types, and you can buy one that matches the exact specifications of your machinery.
A wide variety of applications for bevel gearboxes in agricultural machinery is important. Most implements and tractors have PTOs, which transmit high torque but only at slower speeds than standard 540 or 1000 rpm. A bevel gearbox is needed for these high-demand situations. They are not only used in agriculture, but are also used in wheel drives and massive torque low-speed applications.

Selos de circuito fechado

The installation of closed-loop seals in agricultural gearboxes has a number of advantages. For one thing, they isolate the gearbox from the atmosphere, which is essential for the safety of the equipment. A desiccant breather is not enough to protect the gearbox from water damage; closed-loop seals prevent water from entering the gearbox. In fact, a closed-loop elastomeric seal can prevent up to 90% of leakage.
The CZPT gearbox is available on the entire line of CZPT irrigation systems. It is designed to turn with the drive shaft, and it places seal lips inside a cavity filled with a high-temperature grease, which minimizes the possibility of dislocation. In addition, the CZPT gearbox features a sealed housing surrounded by an eight-year warranty. It is also compatible with mobile irrigation systems.
An agricultural gearbox is vital for the whole food chain, from the fields to the table. Even a small amount of downtime can affect production. It’s important to invest in a gearbox that won’t break down easily. A well-designed agricultural gearbox will last for decades and should be easy to access for maintenance. The following factors are important to consider when purchasing a gearbox.
A positive gear ratio in an agricultural gearbox is a prerequisite for smooth operation. In addition, closed-loop seals in agricultural gearboxes will prevent the wheels from slipping and provide a positive gear ratio. Another crucial component of an agricultural gearbox is a locking differential. This system helps to prevent the wheels from slipping, even in high-dust environments. The ZHEJIANG HONGYE AGRICULTURAL EQUIPMENT CO.,LTD company is a renowned manufacturer of agricultural gearboxes in China and has a pan-India presence. The company has been in the industry for over 15 years, and their products are renowned for their durability and performance.

Robustness

Robustness of agricultural gearbox is important for the agricultural industry. Low-speed equipment is prone to mechanical overload under demanding operating conditions, which can cause premature component wear and reduce equipment longevity. Especially susceptible are components that are belt-driven, chain-driven, or fan-driven. Proper installation of system components will extend the life of these heavy-duty machines and reduce the risk of costly downtime. To improve efficiency and productivity, agricultural gearboxes are used in these systems.
Agricultural gearboxes are used in machinery in remote and outdoor locations. They must be resilient to the various harsh conditions they face, including frequent washing down and constant moisture. They must also operate near-constantly, particularly during harvest time. Agricultural gearboxes must also be hygienic and reliable, ensuring that they serve their purpose without any complications. As a result, they must be robust and reliable.
Modern industrial activity seeks efficiency gains and reduced weight. The ruggedness of agricultural gearboxes has increased significantly over the past few decades. However, this efficiency is accompanied by an increased need for robust protection and increased energy efficiency. Synthetic base stocks can provide CZPT protection for all gearboxes and extend drain intervals. However, high maintenance costs and the impact of the COVID-19 pandemic may impede growth.
peças agrícolas

Durabilidade

Agricultural gearboxes play a major role in the production of food and are essential in the entire process. With the increasing population and increasing need for food, crop cycles will get shorter and heavier, and the impact on gearboxes will only grow. As a result, farmers will need more quality replacement gearboxes to ensure the productivity of their operations. So, what makes an agricultural gearbox durable? Here are some important factors to consider when purchasing a quality unit.
Agricultural PTO gearboxes can be dual or single shaft models. Dual-shaft designs divert the power of the engine to an additional output shaft, while axle-facing designs mount between the engine and transmission and receive drive directly from the engine shaft. In this latter design, full engine power is transferred to the PTO, but the driveline needs to be modified to accommodate the additional output shaft. This means that the optimum gearbox size should be chosen depending on the use of the machine.
The transmission operating parameters of 44 tractors were tracked over a year. Different failure modes were identified, the load amplitude was calculated for each component, and the frequency of failure was calculated. In addition, a severe-damage profile was estimated from statistical analysis. Finally, the accelerated test schedule was determined by using an optimisation technique. It was set up to maximize the torque applied to each component. In addition to the transmission’s overall durability, the gear tooth breakage was also observed.
A durable agricultural PTO gearbox is an essential tractor component. CZPT Gearbox Company manufactures high-performance gear drives. They can reverse engineer an existing design or create a custom agricultural gearbox based on your specifications. Agricultural PTO gearboxes have many advantages over their manual counterparts. They allow a tractor to operate at the appropriate speed and torque without compromising the tractor’s performance. They can also reduce the output speed, allowing the machine to maintain the proper speed.
peças agrícolas

Custo

For optimum performance and reduced costs, a high-quality agricultural gearbox can help farmers make the most of their machines. An agricultural gearbox transmits power from the input shaft to the output shaft, facilitating changes in speed, direction, and rotation. The CZPT Gearbox Company is a leading manufacturer of high-performance agricultural gearboxes. Aside from offering a variety of standard gearboxes, engineers can custom-design and manufacture a gearbox for your specific needs.
With the CZPT marketplace, buyers from other countries can find a reliable, competitively priced Indian Agriculture Gearbox supplier. When selecting a supplier, buyers consider a range of factors, such as value for money, reliability, and past trade history. Agriculture Gearbox suppliers in India can be found in all major cities and states across the country. By choosing a distributor in India based on price and service quality, you can ensure your purchase will be of the highest quality and least costly.
While choosing an agricultural gearbox, look for one that is built to last. The functionality, mechanism, and materials of the device are all factors in determining how long a gearbox will work. Choose a long-lasting option so you won’t have to purchase a replacement for it every few years. Also, look for a low-maintenance option. A low-maintenance gearbox will save you money over time.
While it is possible to rebuild a gearbox on your own, it’s best to find a company that rebuilds gearboxes and parts. CZPT in New York will estimate the cost of rebuilding a gearbox for you. If you’re not sure how much it will cost to rebuild your agricultural gearbox, they’ll be happy to help you make a decision based on the details of your specific needs.
China factory Parallel Shaft Helical Three-Step Cheap Price Hardened Tooth Surface Gearbox   with Good quality China factory Parallel Shaft Helical Three-Step Cheap Price Hardened Tooth Surface Gearbox   with Good quality
editor by CX 2023-05-12