Produktbeskrivning
We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
Custom planetary gears .
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .Gearbox is ensure that it provides highly accurate gear engagement, smooth running and minimum noise and give the ability to increase the torque and lower the speed of an electric motor.
Since the torque transmitted by the sun gear is equally distributed among planetary gears (3-5 gears), the load applied to each gear is small, realizing a compact and lightweight planetary gear reducer. The 5-gear planetary system is made possible due to our original carrier.
Description:
Product Name : 22mm low speed high torque geared motor / Speed reducer / steel gearbox,powder transmission gear ,speed reducer
Gearbox Type: Planetary
Material: Steel
Gear backlash: ≤2°
Bearing:Porous Bearing ,Rolling bearing
Radial loading on output shaft:≤ 30 N
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1… optional
Gearbox diameter : 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm , 48mm ……
3V , 6V ,12V ,24V available .
High Torque Brushed/Brushless/Stepper/AC Motor Usage Planetary Gearbox/Gear Reducer.
Planetary Gearbox advantages:
- Provides high torque at slow speeds .
- The shafts are made up of hardened and tempered alloy steel .
- Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
- Low noise levels.
- Good quality taper roller bearings for input and output shafts .
- High efficiency .
- Increased repeatability . Its Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
- Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
- Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
- Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
- Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
- Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
- Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.
Ansökan:
monitor,automatic vending machine,automatic cruise control,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,toys etc.
Custom geared motors , planet gears , metal gearbox
Welcome OEM ODM projects .
Encoder available
Verkstad
| Ansökan: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hårdhet: | Härdad tandyta |
| Installation: | Vertikal typ |
| Layout: | Koaxial |
| Kugghjulsform: | Cylindrisk växel |
| Steg: | Dubbelsteg |
| Prover: |
US$ 10/Styck
1 styck (minsta beställning) | |
|---|
| Anpassning: |
Tillgänglig
| Anpassad förfrågan |
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Fallstudier: Framgångsrika implementeringar av jordbruksväxellådor
Flera fallstudier belyser den framgångsrika integrationen av jordbruksväxellådor i jordbruksmaskiner:
- Fallstudie 1: Traktorns mångsidighet
En gård i mellanvästern implementerade traktorer utrustade med justerbara växellådor. Växellådorna gjorde det möjligt för traktorerna att sömlöst växla mellan plöjning, plantering och skörd. Möjligheten att anpassa hastighet och vridmoment förbättrade effektiviteten och minskade behovet av flera maskiner.
- Fallstudie 2: Fruktträdgårdsförvaltning
En fruktträdgård i Kalifornien använde specialiserade växellådor i sina mekaniserade skördare. Dessa växellådor möjliggjorde kontrollerad rörelse och exakt positionering av skördarna bland träden. Växellådornas anpassningsförmåga gjorde det möjligt för skördarna att navigera i fruktträdgårdens ojämna terräng samtidigt som skador på träd och frukt minimerades.
- Fallstudie 3: Precisionssådd
En gård i Europa integrerade precisionssåmaskiner med växellådor som erbjöd justerbara utväxlingsförhållanden. Detta möjliggjorde exakt kontroll över fröplacering och djup. Växellådorna spelade en viktig roll för att uppnå jämn grödans uppkomst och optimera kontakten mellan frö och jord.
- Fallstudie 4: Multifunktionella redskap
Ett jordbrukskooperativ i Australien använde multifunktionella redskap utrustade med mångsidiga växellådor. Dessa redskap kunde sömlöst växla mellan uppgifter som plöjning, harvning och gödsling. Växellådornas förmåga att hantera vridmoment och hastighetsförhållanden säkerställde optimal prestanda för olika uppgifter.
- Fallstudie 5: Jordvård
En gård i Afrika införde växellådor i sina jordvårdsmetoder. Genom att montera specialredskap med justerbara växellådor på sina traktorer kunde gården effektivt kontrollera jorderosion och förbättra vatteninfiltrationen. Växellådorna möjliggjorde exakta justeringar baserat på jordtyp och lutning.
Dessa fallstudier illustrerar den betydelsefulla rollen som jordbruksväxellådor har för att förbättra effektivitet, mångsidighet och produktivitet inom en mängd olika jordbrukstillämpningar.
Types of Farming Equipment Incorporating Agricultural Gearboxes
Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:
- Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
- Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
- Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
- Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
- Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
- Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
- Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
- Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
- Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
- Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.
These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.
Maintenance Requirements for Agricultural Gearboxes
Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:
- Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
- Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
- Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
- Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
- Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
- Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
- Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
- Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
- Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
- Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.
Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.
editor by CX 2023-09-12
