Produktbeskrivelse
Agricultural Bevel gear RC-200 Rotary Cutters Gearboxes Replacement of Omni
Torque 21,000 – 28,350 lb-in.
(2,371 – 3,201 Nm.)
Ratios 1.21:1, 1:1, 1:1.21, 1:1.46
Gear Type Bevel
Seal type Triple lip spring loaded
Bearing Tapered Roller
Oil capacity 174 oz.
(5.2 liters)
Weight 220 lbs.
(99.8 kg.)
Important: In the factory, the gearbox is not filled with gear oil. The gear box must be filled up before the tool is put into use. If the amount of gear oil is not appropriate, the gear box will be damaged.
Check that cotter pins and roll pins (top of gearbox output shaft and through tailwheel shaft) are securely installed to ensure equipment is in safe condition for cutting tool service.
Connect the lawn mower to the three-point joint of the tractor. Do not install the driveline. Raise and lower the cutter to determine the maximum and minimum distance between the tractor PTO shaft and the gearbox input shaft. If the distance is too large, the drivetrain will be too short for proper meshing; This can damage the driveline during operation. If the distance is too small, the drivetrain can hit the bottom during operation, damaging the cutter or tractor. If the drivetrain is too short, ask your bad boy Cutter dealer for a longer drivetrain. If the drivetrain is too long, follow the instructions below to shorten the drivetrain.
Our Factory:
1. Shell: made of high rigidity fc-25 cast iron;
2. Gear: high purity alloy steel 20crmnt is used for quenching and tempering, carburizing, quenching and grinding;
3. Spindle: high purity alloy steel 40Cr quenching and tempering processing, with high hanging load capacity.
4. Bearing: equipped with tapered roller bearing with heavy load capacity;
5. Oil seal: imported double lip oil seal, with the ability of dust and oil leakage.
Product lubrication:
The use of proper lubricating oil for t spiral bevel gear commutator can give full play to the efficiency of the steering gear and improve its service life.
1. The initial wear period is 2 weeks or 100-200 hours. There may be a small amount of metal wear particles between them. Please clean the interior and replace it with new lubricating oil;
2. In case of long-term use, change the lubricating oil every half a year or 1000-2000 hours.
Technical parameters of T spiral bevel gear commutator:
It can be equipped with single horizontal axis, double horizontal axis, single vertical axis and double vertical axis 1:5, 1:5, 1:1, 1:5, 1:5, 1:1
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Also I would like to take this opportunity to give a brief introduction of our CHINAMFG company:
Our company is a famous manufacturer of agriculture gearbox,worm reduce gearbox, PTO shafts, Sprockets ,rollar chains, bevel gear, pulleys and racks in china.
We have exported many products to our customers all over the world, we have long-time experience and strong technology support.
-Ø Our Company with over 12 year’s history and 1000 workers and 20 sales.
-Ø With over 100 Million USD sales in 2017
-Ø With advance machinery equipments
-Ø With large work capacity and high quality control, ISO certified.
……
You also can check our website to know for more details, if you need our products catalogue, please contact with us. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Anvendelse: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Fungere: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Koaksial |
| Hårdhed: | Hærdet tandoverflade |
| Installation: | Vandret type |
| Trin: | Tre-trins |
| Prøver: |
US$ 9999/Piece
1 stk. (min. ordre) | |
|---|
Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Potentielle udfordringer ved vedligeholdelse og reparation af landbrugsgearkasser
Vedligeholdelse og reparation af gearkasser i landbruget kan medføre adskillige udfordringer:
- Barske miljøer: Landbrugsmaskiner arbejder i udfordrende miljøer med udsættelse for snavs, affald, fugt og varierende temperaturer. Disse forhold kan fremskynde slid og korrosion, hvilket nødvendiggør hyppig vedligeholdelse.
- Tunge arbejdsbyrder: Gearkasser i landbrugsudstyr håndterer ofte store arbejdsbyrder, hvilket fører til øget belastning af komponenterne. Dette kan resultere i hurtigere slitage, hvilket kræver hyppigere inspektioner og udskiftning af dele.
- Tilgængelighed: Nogle gearkasser er placeret på svært tilgængelige steder i maskineriet. Dette gør regelmæssig vedligeholdelse og reparationer mere udfordrende, da teknikere kan have brug for specialværktøj og -udstyr for at få adgang til og servicere gearkasserne.
- Specialiseret viden: Korrekt vedligeholdelse af landbrugsgearkasser kræver specialiseret viden og færdigheder. Utilstrækkelig forståelse af gearkassens mekanik og vedligeholdelsespraksis kan føre til forkerte reparationer, hvilket reducerer gearkassens levetid og effektivitet.
- Omkostninger: Reparation eller udskiftning af gearkassekomponenter kan være dyrt, især for tunge landbrugsmaskiner. Landmænd skal overveje både de direkte omkostninger til reservedele og arbejdskraft samt potentiel nedetid under reparationsprocesser.
- Nedetid: Den nødvendige nedetid til vedligeholdelse eller reparation af gearkasser kan påvirke landbrugsdriften, især i kritiske plante- eller høstsæsoner. Effektiv planlægning og backupudstyr kan hjælpe med at afbøde denne udfordring.
- Tilgængelighed af reservedele: Det kan være udfordrende at finde reservedele til ældre eller mindre almindelige gearkassemodeller. Landmænd kan være nødt til at finde reservedele fra specialiserede leverandører, hvilket kan føre til potentielle forsinkelser i reparationer.
At håndtere disse udfordringer kræver proaktiv vedligeholdelsesplanlægning, regelmæssige inspektioner, korrekt træning af vedligeholdelsespersonale og indkøb af reservedele på forhånd.
Typer af landbrugsgearkasser til specifikke opgaver
Forskellige typer landbrugsgearkasser er designet til at imødekomme specifikke opgaver og anvendelser inden for landbrug. Disse gearkasser er konstrueret til at opfylde de unikke krav fra forskellige landbrugsmaskiner og -operationer. Nogle almindelige typer landbrugsgearkasser inkluderer:
- Gearkasser til rotorklippere: Disse gearkasser bruges i rotorklippere og klippere. De overfører kraft fra traktorens kraftudtag (PTO) til knivene, hvilket muliggør effektiv klipning af græs, afgrøder og vegetation.
- Gearkasser til gødningsspredere: Gødningsspredere bruger specialgearkasser til at fordele gødning jævnt på tværs af markerne. Disse gearkasser sikrer ensartet spredning af gødning, samtidig med at de håndterer varierende belastninger.
- Gearkasser til høst: Gearkasser, der anvendes i høstudstyr, såsom mejetærskere og høstmaskiner, muliggør effektiv opsamling, tærskning og adskillelse af afgrøder fra deres stilke. Disse gearkasser håndterer høje belastninger og varierende driftsforhold.
- Såmaskine gearkasser: Såmaskiner kræver gearkasser for at fordele frøene præcist og med ensartede intervaller. Disse gearkasser sikrer præcis placering af frøene for optimal spiring og afgrødevækst.
- Høriver Gearkasser: Høriver bruger gearkasser til at samle og arrangere hø i skår til ballepresning. Disse gearkasser hjælper med at optimere høindsamlingsprocessen.
- Gearkasser til vandingssystemer: Landbrugsvandingssystemer kan bruge gearkasser til at styre bevægelsen og placeringen af vandingsudstyr og dermed sikre effektiv vandfordeling på tværs af marker.
- Jordbearbejdningsudstyrs gearkasser: Gearkasser, der bruges i jordbearbejdningsudstyr, såsom plove og kultivatorer, hjælper med at opbryde jorden, forberede såbede og fremme kimplanters fremspiring.
- Traktor gearkasser: Traktorer kan have forskellige gearkasser til opgaver som at skifte gear, drive kraftudtaget og betjene udstyr.
- Kornsneglegearkasser: Kornsnegle bruger gearkasser til at lette flytningen af høstet korn fra et sted til et andet, f.eks. fra en mejetærsker til en opbevaringsbeholder.
Hver type landbrugsgearkasse er designet med specifikke funktioner, lasteevner og holdbarhed, der passer til den tilsigtede opgave. Producenter konstruerer disse gearkasser til at modstå de udfordrende forhold i landbrugsdrift, samtidig med at de sikrer effektiv og pålidelig ydeevne.
editor by CX 2024-01-30
