Description du produit
We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Description:
Product Name : 8mm ,10mm , 16mm,20mm , 22mm , 25mm , 28mm ,32mm , 36mm low speed high torque geared motor / Speed reducer / steel gearbox
Gearbox Type: Planetary
Material: Steel
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1… optional
Gearbox diameter : 6mm , 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
3V , 6V ,12V ,24V available .
High Torque Brushed/Brushless/Stepper/AC Motor Usage Planetary Gearbox/Gear Reducer.
Planetary Gearbox advantages:
- Provides high torque at slow speeds .
- The shafts are made up of hardened and tempered alloy steel .
- Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
- Low noise levels.
- Good quality taper roller bearings for input and output shafts .
- High efficiency .
- Increased repeatability . Its Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
- Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
- Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
- Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
- Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
- Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
- Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.
PM process for custom metal planetary gearbox , geared motors .
The P/M process is an economical, environmentally clean, high production method for making parts exactly to or close to final dimensions. With little or no machining operations required.
At present, parts with a complicated shape, tight-dimensional tolerances, controlled density and properties can be manufactured by powder metallurgy methods. A technological process of powder metallurgy ensures high flexibility in the selection of physiochemical properties and other requirements, including:
- Production of structural parts with complex shapes .
- Controlled porosity .
- High mechanical strength and resistance to vibrations .
- Controlled properties.
- High mechanical strength and resistance to vibrations.
- High manufacturing precision and good surface quality
- Large number of production series .
- Good tolerances .
Application:
monitor,automatic vending machine,automatic cruise control,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,etc.
Custom geared motors , planet gears , metal gearbox
Workshop
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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| Dureté: | Surface dentaire durcie |
| Installation: | Type vertical |
| Mise en page: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Étape: | trois étapes |
| Exemples : |
US$ 2/Piece
1 pièce (commande minimale) | |
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| Personnalisation : |
Disponible
| Demande personnalisée |
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Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Défis potentiels liés à l'entretien et à la réparation des boîtes de vitesses agricoles
L'entretien et la réparation des boîtes de vitesses en agriculture peuvent présenter plusieurs défis :
- Environnements difficiles : Les machines agricoles fonctionnent dans des environnements difficiles, exposées à la saleté, aux débris, à l'humidité et à des températures variables. Ces conditions peuvent accélérer l'usure et la corrosion, nécessitant un entretien fréquent.
- Charges de travail importantes : Les boîtes de vitesses des engins agricoles sont souvent soumises à des charges de travail importantes, ce qui accroît les contraintes sur leurs composants. Il en résulte une usure plus rapide, nécessitant des inspections et des remplacements de pièces plus fréquents.
- Accessibilité: Certaines boîtes de vitesses sont situées dans des zones difficiles d'accès des machines. Cela complique les opérations d'entretien et de réparation régulières, car les techniciens peuvent avoir besoin d'outils et d'équipements spécialisés pour y accéder et les réparer.
- Connaissances spécialisées : L'entretien adéquat des boîtes de vitesses agricoles requiert des connaissances et des compétences spécialisées. Une compréhension insuffisante de leur fonctionnement et des pratiques d'entretien peut entraîner des réparations inadéquates, réduisant ainsi la durée de vie et l'efficacité de la boîte de vitesses.
- Frais: La réparation ou le remplacement des composants de la boîte de vitesses peut s'avérer coûteux, notamment pour les machines agricoles lourdes. Les agriculteurs doivent prendre en compte à la fois le coût direct des pièces et de la main-d'œuvre, ainsi que les temps d'arrêt potentiels pendant les réparations.
- Temps d'arrêt : Les temps d'arrêt nécessaires à l'entretien ou à la réparation des boîtes de vitesses peuvent impacter les opérations agricoles, notamment pendant les périodes critiques de semis ou de récolte. Une planification efficace et des équipements de secours peuvent contribuer à atténuer ce problème.
- Disponibilité des pièces : L'obtention de pièces de rechange pour les modèles de boîtes de vitesses anciens ou moins courants peut s'avérer complexe. Les agriculteurs peuvent être amenés à se procurer ces pièces auprès de fournisseurs spécialisés, ce qui risque d'entraîner des retards dans les réparations.
Pour relever ces défis, il est nécessaire de mettre en place une planification proactive de la maintenance, des inspections régulières, une formation adéquate du personnel de maintenance et un approvisionnement anticipé en pièces de rechange.
Maintenance Requirements for Agricultural Gearboxes
Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:
- Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
- Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
- Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
- Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
- Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
- Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
- Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
- Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
- Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
- Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.
Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.
editor by CX 2023-09-13
