Deskripsi Produk
Deskripsi Produk
| Ratio : | 3:1—10000:1 | Backlash : | up to 3 arcmin |
| Output : | up to 6000N.m | Frame : | AF/AFR060-285 |
Output : Inclined Tooth Output Shaft
Tapered roller bearing
AF core feature
Structural feature
Reducer output planetary frame adopts integrated nut to eliminate axial clearance design, heavy series tapered roller bearing large span distribution and the whole box, forming a super integral structure, to ensure the improvement of torsional rigidity and has a super strong radial bearing capacity and axial bearing capacity, using a processing process to complete, to ensure a very high coaxiality.
Gear ring of reducer adopts integral structure design.
Reducer gear ring, planetary frame, input shaft are made of 40Cr high-quality structural steel, hot forging process, so as to obtain higher material density, than the use of casting box, round steel, with higher strength, rigidity, toughness.
Gear characteristics
Real hard tooth surface helical gear, gear material is 20CrMnTi high quality alloy steel, after carburizing – grinding process processing, hardness up to HRC62, compared with ordinary steel 40Cr, 38CrMnTi surface nitriding treatment of gear has higher hardness, rigidity, toughness, wear resistance. The design and analysis technology of 3DSimulation is adopted to modify the tooth shape, tooth direction and follow the trimming, respectively, in order to reduce the noise of gear meshing and increase the service life of the gear train.
Application characteristics
Heavy series tapered roller bearing arrangement output integral planetary architecture, so that the product has strong radial bearing capacity and excellent axial bearing capacity, and has high rigidity. Frequent start-stop and load change situations are outstanding.
Instruksi Pemasangan
Precision planetary reducer – about installation
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| Aplikasi: | Motor, Electric Cars, Machinery, Agricultural Machinery |
|---|---|
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | Tipe Vertikal |
| Tata letak: | Koaksial |
| Bentuk Gigi: | Roda Gigi Silinder |
| Melangkah: | Langkah Tunggal |
| Kustomisasi: |
Tersedia
| Permintaan Khusus |
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Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Jenis-Jenis Peralatan Pertanian yang Menggunakan Kotak Gigi Pertanian
Gearbox pertanian memainkan peran penting dalam berbagai peralatan pertanian, meningkatkan efisiensi dan memungkinkan peralatan tersebut untuk melakukan tugas-tugas penting. Berikut adalah beberapa jenis peralatan pertanian yang umumnya menggunakan gearbox pertanian:
- Traktor: Kotak roda gigi pertanian merupakan komponen integral dari traktor, yang berkontribusi pada transmisi daya dari mesin ke berbagai alat tambahan seperti bajak, garu, dan mesin pemotong rumput.
- Pemanen: Mesin pemanen, yang digunakan untuk mengumpulkan hasil panen seperti biji-bijian, buah-buahan, dan sayuran, menggunakan gearbox untuk menggerakkan sistem konveyor dan pemisah, sehingga memastikan operasi pemanenan yang lancar dan efisien.
- Alat Penanam dan Penabur Benih: Mesin penanam dan penyebar benih mengandalkan gearbox untuk mendistribusikan benih dan pupuk secara tepat sambil mempertahankan kedalaman tanam yang diinginkan.
- Alat penyemprot: Gearbox pertanian digunakan pada alat penyemprot untuk menggerakkan pompa yang mendistribusikan pestisida, herbisida, dan pupuk ke lahan pertanian.
- Mesin Pengepak Jerami: Gearbox sangat penting dalam mesin pengepak jerami untuk memadatkan dan membentuk balok jerami, sehingga memudahkan penyimpanan dan pengangkutan.
- Penyebar Pupuk Kandang: Mesin penyebar pupuk kandang menggunakan gearbox untuk mendistribusikan dan menyebarkan pupuk dan kompos secara merata di seluruh lahan pertanian.
- Sekrup Pengangkut Biji-bijian: Mesin pengangkut biji-bijian, yang digunakan untuk memuat dan membongkar biji-bijian, memiliki kotak roda gigi untuk menggerakkan mekanisme sekrup berputar yang mengangkat dan memindahkan biji-bijian.
- Para petani: Mesin pengolah tanah menggunakan kotak roda gigi untuk menggerakkan gigi atau bilah berputar yang melonggarkan dan mempersiapkan tanah untuk penanaman.
- Pemotong Putar: Mesin pemotong putar, yang sering dipasang pada traktor, menggunakan gearbox untuk menggerakkan bilah berputar yang digunakan untuk memotong rumput tinggi, gulma, dan semak belukar.
- Mesin perontok: Mesin perontok, yang digunakan untuk memisahkan biji-bijian dari sekam atau tangkainya, dilengkapi dengan kotak roda gigi untuk menggerakkan mekanisme perontokan.
Contoh-contoh ini menunjukkan beragam aplikasi gearbox pertanian di berbagai peralatan pertanian. Dengan menyediakan transmisi dan kontrol daya yang andal, gearbox pertanian memberikan kontribusi signifikan terhadap produktivitas dan efisiensi praktik pertanian modern.
Power Transmission in Farming Equipment with Agricultural Gearboxes
Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:
- Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
- Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
- Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
- Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
- Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.
By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.
editor by CX 2024-02-13
