제품 설명
제품 설명
| Ratio : | 3:1—10000:1 | Backlash : | up to 3 arcmin |
| Output : | up to 6000N.m | Frame : | AF/AFR060-285 |
Output : Inclined Tooth Output Shaft
Tapered roller bearing
AF core feature
Structural feature
Reducer output planetary frame adopts integrated nut to eliminate axial clearance design, heavy series tapered roller bearing large span distribution and the whole box, forming a super integral structure, to ensure the improvement of torsional rigidity and has a super strong radial bearing capacity and axial bearing capacity, using a processing process to complete, to ensure a very high coaxiality.
Gear ring of reducer adopts integral structure design.
Reducer gear ring, planetary frame, input shaft are made of 40Cr high-quality structural steel, hot forging process, so as to obtain higher material density, than the use of casting box, round steel, with higher strength, rigidity, toughness.
Gear characteristics
Real hard tooth surface helical gear, gear material is 20CrMnTi high quality alloy steel, after carburizing – grinding process processing, hardness up to HRC62, compared with ordinary steel 40Cr, 38CrMnTi surface nitriding treatment of gear has higher hardness, rigidity, toughness, wear resistance. The design and analysis technology of 3DSimulation is adopted to modify the tooth shape, tooth direction and follow the trimming, respectively, in order to reduce the noise of gear meshing and increase the service life of the gear train.
Application characteristics
Heavy series tapered roller bearing arrangement output integral planetary architecture, so that the product has strong radial bearing capacity and excellent axial bearing capacity, and has high rigidity. Frequent start-stop and load change situations are outstanding.
설치 지침
Precision planetary reducer – about installation
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| 애플리케이션: | Motor, Electric Cars, Machinery, Agricultural Machinery |
|---|---|
| 경도: | 경화된 치아 표면 |
| 설치: | 세로형 |
| 공들여 나열한 것: | 같은 축의 |
| 기어 모양: | 원통형 기어 |
| 단계: | 단일 단계 |
| 맞춤 설정: |
사용 가능
| 맞춤형 요청 |
|---|
Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
농업용 기어박스를 탑재한 농업 장비의 종류
농업용 변속기는 다양한 농기계에서 중요한 역할을 하며, 효율성을 높이고 필수적인 작업을 수행할 수 있도록 해줍니다. 다음은 농업용 변속기가 일반적으로 사용되는 농기계의 종류입니다.
- 트랙터: 농업용 변속기는 트랙터의 필수 구성 요소로서 엔진에서 쟁기, 써레, 잔디깎이와 같은 다양한 부착 장치로 동력을 전달하는 데 중요한 역할을 합니다.
- 수확자: 곡물, 과일, 채소와 같은 작물을 수확하는 데 사용되는 수확기는 기어박스를 이용하여 컨베이어 시스템과 분리기를 구동함으로써 원활하고 효율적인 수확 작업을 보장합니다.
- 파종기 및 씨앗 파종기: 파종기와 씨앗 파종기는 기어박스를 사용하여 원하는 파종 깊이를 유지하면서 씨앗과 비료를 정확하게 분배합니다.
- 분무기: 농업용 기어박스는 분무기에 사용되어 살충제, 제초제 및 비료를 밭에 살포하는 펌프를 구동합니다.
- 건초 압축기: 기어박스는 건초 압축기에서 건초를 압축하고 베일 형태로 만들어 보관 및 운송을 용이하게 하는 데 필수적입니다.
- 퇴비 살포기: 퇴비 살포기는 기어박스를 사용하여 비료와 퇴비를 들판 전체에 고르게 분배합니다.
- 곡물 이송 장치: 곡물 적재 및 하역에 사용되는 곡물 이송 장치는 기어박스를 통해 회전하는 스크류 메커니즘을 구동하여 곡물을 들어 올리고 이송합니다.
- 재배자: 경운기는 기어박스를 사용하여 회전하는 갈퀴 또는 날을 구동시켜 흙을 부드럽게 하고 파종을 위한 준비를 합니다.
- 회전식 절단기: 트랙터에 부착되는 경우가 많은 회전식 절단기는 기어박스를 이용하여 회전하는 날을 구동시켜 키 큰 풀, 잡초, 덤불 등을 자릅니다.
- 탈곡기: 곡물을 껍질이나 줄기에서 분리하는 데 사용되는 탈곡기는 탈곡 메커니즘을 구동하기 위해 기어박스를 내장하고 있습니다.
이러한 사례들은 농업용 변속기가 다양한 농기계에 폭넓게 적용되는 것을 보여줍니다. 농업용 변속기는 안정적인 동력 전달 및 제어를 제공함으로써 현대 농업의 생산성과 효율성을 크게 향상시킵니다.
Power Transmission in Farming Equipment with Agricultural Gearboxes
Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:
- Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
- Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
- Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
- Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
- Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.
By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.
editor by CX 2024-02-13
