HC-X30 Lawn Mower Series Gearbox

HC-X30 STCL Stone Crusher Gearbox | 35 HP, 540 rpm PTO drive, right-angle bevel transmission for UK farm stone crushers. 3 ratio variants. OEM custom available. Get a quote today.

Descrizione

Ever-Power Agricultural Transmission

HC-X30 Lawn Mower Series Gearbox

Heavy-duty bevel gear transmission engineered for UK farm machinery, hay balers, combine attachments, and sugarcane harvesting systems. Rated up to 35 HP at 540 rpm.

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Reliable Power Transfer for Modern Farming Equipment

Agricultural Gearbox The HC-X30 agricultural gearbox is a purpose-built right-angle bevel transmission unit designed to handle the mechanical demands of today’s professional farming operations across the United Kingdom. Whether you are operating grain headers, forage harvesters, mower conditioners, or specialist root crop machinery, the HC-X30 delivers consistent torque transfer and long service intervals even under continuous field load. With three available gear ratio variants — 1:1.47, 1:1.69, and 1:1.93 — it accommodates a broad range of drive configurations without requiring external adaptors or custom fabrication. The unit accepts a standard 1 3/8 inch Z6 splined input shaft with an optic axis and cone base aequilate spline shaft output, making integration straightforward for both OEM manufacturers and field service engineers. At a gross weight of 26.5 kg, it balances structural robustness with practical handling on the workshop floor or in the field.

Ever-Power has supplied agricultural gearboxes to distributors and machinery builders across England, Scotland, Wales, and Northern Ireland for well over a decade, building a reputation for component consistency and responsive technical support. Every HC-X30 unit leaves our facility after a full power and noise test, verified against rated input speed and load conditions. This attention to process quality is why UK farm machinery dealers and OEM assembly lines continue to specify Ever-Power drivetrain components as their preferred agricultural gearbox supplier.

Specifiche tecniche

HC-X30 Agricultural Gearbox technical drawing and dimensions
Parametro HC-01-609 HC-01-723 HC-01-611
Rapporto 1:1.47 1:1.69 1:1.93
Denti 15/22 13/22 15/29
Modulo 5.08 5.0 4.0
Potenza (CV) 35 35 30
Input di valutazione 540 giri al minuto 540 giri al minuto 540 giri al minuto
Descrizione dell'ingresso/uscita 1 3/8 Z6 Optic axis — Cone base aequilate spline shaft
Weight (N.W.) 26.5 kg

Why UK Farm Machinery Operators Specify the HC-X30

Precision Bevel Gear Cutting

CNC-hobbed bevel gears with tight tolerance grinding ensure quiet mesh engagement and minimal vibration even at sustained 540 rpm input speeds typical of UK tractor PTO systems.

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Three Ratio Options, One Platform

The HC-X30 series covers 1:1.47, 1:1.69, and 1:1.93 gear ratios from a single housing envelope, giving OEM designers flexibility without redesigning mounting brackets or housings across product variants.

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Sealed Bearing Arrangement

Double-lip seals on all shaft exits and a robust cast iron housing prevent ingress of field debris and moisture, a critical requirement for UK harvest conditions where mud, crop residue, and rain are constant factors throughout the operating season.

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Direct-Fit Standard Shafting

The 1 3/8 inch Z6 splined input and cone base aequilate spline shaft output align with the universal tractor PTO standards used across virtually all major farm tractor brands sold in the United Kingdom, eliminating the need for intermediary adaptor shafts.

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Compact Weight-to-Power Ratio

At 26.5 kg gross weight and rated at up to 35 HP, the HC-X30 agricultural gearbox provides one of the strongest weight-to-power ratios in its class, reducing unsprung machine weight without compromising structural integrity under peak field load cycles.

How the HC-X30 Agricultural Gearbox Works

Agricultural GearboxPower enters the HC-X30 through the 1 3/8 inch Z6 splined input shaft connected directly to the tractor PTO at 540 rpm. The drive is transferred through a matched pair of precision-cut spiral bevel gears that redirect torque at 90 degrees while simultaneously adjusting the speed ratio according to the selected model variant. The output is delivered via the cone base aequilate spline shaft, which feeds the working implement — whether a mower rotor, baler flywheel, or elevator drive — with the correct torque-to-speed balance for that application. The spiral bevel tooth geometry distributes contact load across a wider face than straight-cut bevel designs, which substantially reduces peak tooth stress and operating noise. Oil splash lubrication covers all gear and bearing surfaces during operation, and the gearbox housing incorporates an integrated breather valve to equalise internal pressure during thermal cycling in the field.

The housing is manufactured from high-grade grey cast iron (EN-GJL-250 equivalent), chosen for its excellent vibration damping properties and machinability. Gear blanks are produced from 20CrMnTi alloy steel, carburised and case-hardened to HRC 58–62 before precision grinding, which gives each tooth a hard outer wear layer over a tough ductile core. Shafts are produced from 40Cr steel, induction-hardened at the bearing journals. All mating surfaces are ground to Ra 0.8 um or better to ensure consistent oil film retention and minimal running-in wear during early field hours.

Componente Materiale Treatment Beneficio
Alloggi Grey Cast Iron EN-GJL-250 Stress-relieved annealing Vibration damping, dimensional stability
Bevel Gears Acciaio legato 20CrMnTi Carburised, HRC 58–62 ground Long wear life under shock loads
Input/Output Shafts 40Cr Steel Induction hardened, ground journals High fatigue resistance, minimal deflection
Cuscinetti C3 Clearance Tapered Roller Factory pre-loaded Handles combined radial/axial forces
Seals NBR Double-Lip Spring-loaded lip Excludes crop debris and moisture ingress

Application Scenarios in Agricultural Machinery

The HC-X30 agricultural gearbox operates across a wide range of crop production and harvesting machinery. Its right-angle drive configuration suits any implement where the PTO axis needs to be redirected before reaching the working rotor or cutting head.

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Hay Mowers & Conditioners

Powers disc and drum mower rotors, transferring PTO torque at field-matched rpm for clean crop cutting across UK grassland operations.

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Forage & Straw Balers

Drives the flywheel and plunger mechanism on square and round balers, delivering the shock-load capacity required during high-density baling cycles.

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Sugarcane Harvesting

For global export customers, the HC-X30 integrates with Riduttori di precisione per elevatori di raccoglitrici di canna da zucchero ad alta capacità e il Riduttore di velocità per la base delle mietitrici di canna da zucchero: potenza di precisione per i tagli più difficili., providing drive coordination across multi-gearbox harvester platforms.

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Root Crop & Potato Harvesters

Drives web elevator and agitator systems in potato and root crop harvesters where continuous duty ratings and resistance to soil ingestion are essential for uninterrupted harvest shifts.

Customer Success Cases

UK

Yorkshire Disc Mower Manufacturer, England

Agricultural Equipment OEM — 2024

A mid-sized Yorkshire-based implement manufacturer producing disc mower conditioners for the UK and Irish dairy grassland markets was experiencing premature gearbox failures on their 2.4 m working-width units during peak silage season. After switching to the HC-X30 HC-01-609 (1:1.47 ratio) across their full production run of 180 units, field failure incidents dropped from 12 per season to zero over the following two cutting seasons. The manufacturer also reported that the HC-X30 housing dimensional consistency reduced their assembly line fitment time by approximately 15 minutes per unit.

Ever-Power gearbox assembly line quality control

We have fitted the HC-X30 into our baler range for three seasons running. The agricultural gearbox handles peak bale chamber shock loads without any bearing noise or oil leaks, which was a recurring problem with our previous supplier. Delivery lead times from Ever-Power are consistently within the quoted window.

— M. Hargreaves, Production Engineer

Agricultural Machinery Manufacturer, Lincolnshire, England

I sourced the HC-01-611 variant for a custom root crop elevator project. The 1:1.93 ratio was exactly what our drive calculation required, and the cone base spline output meant zero modifications to our existing shaft assembly. Price per unit was very competitive compared to European-sourced alternatives, and the technical data sheet provided was thorough.

— D. McAllister, Design Engineer

Farm Equipment R&D Consultancy, Scotland

As a parts distributor covering Southern England, we stocked the HC-X30 range as a replacement unit for common disc mower gearbox failures on several European machine brands. The cross-compatibility with standard PTO shaft sizes means we can serve a broad customer base from a single SKU. Warranty claim rate on these agricultural gearboxes has been extremely low.

— S. Thornton, Parts Manager

Agricultural Parts Distributor, Kent, England

Manufacturing Facility & Custom Engineering Capability

Ever-Power’s dedicated agricultural gearbox workshop in Hangzhou operates CNC gear hobbing lines, automated case hardening furnaces, and coordinate measuring machines (CMM) for 100% outgoing inspection. Our production capacity exceeds 5,000 agricultural gearbox units per month across all series, giving UK importers and OEM customers reliable supply continuity even during peak pre-harvest ordering periods.

Beyond the standard HC-X30 catalogue configurations, our engineering team offers full custom gearbox design services — including modified housing geometry, alternative shaft arrangements, non-standard ratio selections, extended output shafts, flange-mount variants, and OEM white-label packaging. UK machine builders who require a specific ratio outside the 1:1.47–1:1.93 standard range, or a housing that mounts differently from the standard bolt pattern, are invited to share their technical drawings or requirements for a no-obligation feasibility review. We typically turn around engineering cost estimates within five working days of receiving complete specifications.

Ever-Power agricultural gearbox manufacturing workshop

Domande frequenti

What is the best agricultural gearbox supplier in the UK for disc mower applications?

For UK disc mower and conditioner applications, Ever-Power’s HC-X30 agricultural gearbox range is a widely specified option among British OEM manufacturers and parts distributors. The HC-01-609 variant at 1:1.47 ratio suits most 540 rpm PTO mower drive configurations, and the standard 1 3/8 inch Z6 splined input ensures direct compatibility with common UK tractor PTO shafts without requiring adaptors.

How much does the HC-X30 agricultural gearbox cost and how do I get a price quote from a UK supplier?

Pricing for the HC-X30 depends on the specific model variant (HC-01-609, HC-01-723, or HC-01-611), order quantity, and any customisation requirements. To receive an accurate price quote for UK delivery, email [email protected] with your required variant, quantity, and delivery address. Quotes are typically issued within 24–48 hours on working days.

Which HC-X30 ratio variant should I choose for a 540 rpm PTO-driven hay baler in England?

For most hay baler flywheel drives in the UK operating at 540 rpm PTO input, the HC-01-723 (1:1.69 ratio) or HC-01-609 (1:1.47 ratio) are the most common selections. The correct choice depends on your required output shaft speed. Share your working speed requirement with our team and we can confirm the right agricultural gearbox model for your specific baler design or field application.

Where can I find an agricultural gearbox with a 1 3/8 Z6 spline input that fits standard UK tractor PTOs?

The HC-X30 series features a 1 3/8 inch Z6 splined input shaft as standard across all three model variants, making it directly compatible with the 540 rpm PTO standard used on virtually all UK farm tractors including John Deere, New Holland, Fendt, Massey Ferguson, and Case IH models. No adaptors or custom shaft machining are required for standard installations.

When should I replace or service the agricultural gearbox on my grassland mower conditioner?

Recommended service intervals for the HC-X30 include checking and topping up gear oil every 50 operating hours and a full oil change after the first 100 hours and then every 250 hours thereafter. The agricultural gearbox should be inspected for seal leaks, unusual noise, or bearing play before each cutting season, which in the UK typically begins in April or May depending on the season and region.

Can Ever-Power supply a custom agricultural gearbox with a non-standard ratio for UK farm machinery manufacturers?

Yes. Ever-Power offers full custom agricultural gearbox engineering services including modified gear ratios outside the standard HC-X30 range, alternative housing geometries, and different shaft interface specifications. UK OEM manufacturers and farm machinery designers can contact our engineering team via [email protected] with technical drawings or specifications to receive a feasibility review and cost estimate within five working days.

Ready to Source the HC-X30 for Your UK Farm Machinery Project?

Contact our sales team for pricing, technical data sheets, custom engineering enquiries, or sample unit requests. We supply British importers, OEM manufacturers, and agricultural parts distributors across England, Scotland, Wales, and Northern Ireland.

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