Descrição do produto
O caixa de câmbio is generally used for low-speed and high-torque transmission equipment. The power of the electric motor, internal combustion engine or other high-speed operation is achieved through the gear of the input shaft of the reducer meshing with the large gear on the output shaft. The ratio of the number of teeth is the transmission ratio.There 4 type gearbox for paper mill,pls check the follow informations:
Worm/spiral bevel gearbox reducer
1. Worm/spiral bevel gear reducer is manufactured in accordance with international technical requirements and has a high technological content.
2. It saves space, is reliable and durable, with high overload capacity, and the power can reach more than 200KW.
3. Low energy consumption, superior performance, and the reducer efficiency is as high as 95%.
4. K spiral bevel gear reducer has low vibration, low noise and high energy saving.
5. The spiral bevel gear reducer is made of high-quality steel material, rigid cast iron box, and the surface of the gear is high-frequency heat treated.
6. After precision processing, the reducer that forms the transmission assembly of helical gears, bevel gears and bevel gears is equipped with various types of motors, forming an electromechanical integration, which fully guarantees the quality characteristics of the geared motor products.
2. Performance characteristics:
1. Vertical output, compact structure, hard tooth surface transmission torque, high-precision gears ensure stable work, low noise and long life.
2. Installation method: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
3. Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
4. Output mode: hollow shaft output or CZPT shaft output, the average efficiency is 94%.
5. Combine with R series to get larger speed ratio.
3. Technical parameters:
| Speed ratio range: | basic type 5.36~197.37, K/R combination type can reach 32625 |
| Torque range: | 200~50000 Nm |
| Power range: | 0.18~200 kW |
Helical gear hardened gear reducer
1. R series helical gear hardened gear reducer is manufactured in accordance with international technical requirements and has a high technological content;
2. Hard tooth surface reducer saves space, is reliable and durable, has high overload capacity, and the power can reach 132KW;
3. Low energy consumption, superior performance, and the reducer efficiency is as high as 95% or more;
4. Low vibration, low noise and high energy saving;
5. The helical gear reducer is made of high-quality forged steel material, rigid cast iron box, and the surface of the gear is high-frequency heat treated;
6. After precision machining to ensure shaft parallelism and positioning bearing requirements, the reducer forming the helical gear transmission assembly is equipped with various types of motors, combined into mechatronics, which fully guarantees the quality characteristics of the geared motor products.
2.Features:
1. Small offset output, compact structure, maximum use of cabinet space, the second and third levels are in the same cabinet.
2. It adopts integral casting box, which has good structural rigidity, which is easy to improve the strength of the shaft and the life of the bearing.
3. Installation method: foot installation, flange installation with large and small flanges, easy to choose.
4. With CZPT shaft output, the average efficiency is 96% for the second stage, 94% for the third stage, and 85% for the R/R combination.
5. The RM series specially designed for mixing can bear larger axial and radial forces.
3. Technical parameters:
| Speed ratio range: | R basic type 3.33~289.74, RX type 1.3~8.65, R/R combined type can reach 27001 |
| Torque range: | R basic type 85~18000 Nm, RX type 20~1680 Nm |
| Power range: | R basic type 0.18~160 kW, RX type 0.18~132 kW |
Parallel shaft helical gear reducer
1. The F series parallel shaft helical gear reducer is manufactured in accordance with international technical requirements and has a high technological content.
2. It saves space, is reliable and durable, has high overload capacity, and the power can reach more than 90KW.
3. F parallel shaft helical gear reducer has low energy consumption, superior performance and efficiency as high as 95%.
4. Parallel shaft helical gear reducer has low vibration, low noise and high energy saving. It is made of high-quality steel material, rigid cast iron box, and the surface of the gear is high-frequency heat treated.
5. After precision machining, the shaft parallelism and positioning accuracy are ensured. All of this constitutes the gear transmission assembly. The reducer is equipped with various motors, forming a mechatronics, which fully guarantees the quality characteristics of the geared motor products.
2.Features:
1. Parallel output, compact structure, large transmission torque, stable operation, low noise and long life.
2. Installation method: base installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
3. The rotation direction of the input and output of the basic two-stage is the same, and the three-stage is opposite; another consultation is needed for F/R combination.
4. Output mode: hollow shaft output or CZPT shaft output.
5. Average efficiency: 96% for level two, 94% for level three, and 85% for F/R combination.
3. Technical parameters:
| Speed ratio range: | basic type 3.81~281.71, F/R combination type can reach 31434 |
| Torque range: | 200~18000 Nm |
| Power range: | 0.18~200 kW |
Helical gear worm gear reducer
1. The S series helical gear worm reducer has a high technological content. It has a combination of helical gear and worm gear for integrated transmission, which improves the torque and efficiency of the machine. This series of products have complete specifications, wide speed range, good versatility, adapt to various installation methods, safe and reliable performance and long life, and have implemented international standards.
2. The surface of the body has a heat dissipation effect, strong vibration absorption, low temperature rise and low noise.
3. The machine has good sealing performance and strong adaptability to the working environment.
4. The helical gear worm gear reducer has high transmission accuracy, which is especially suitable for working in occasions with frequent starting. It can be connected to various reducers and equipped with various types of motor drives. It can be installed in a 90 degree transmission operation.
position.
5. The key components of the S helical gear reducer are made of highly wear-resistant materials and have undergone special heat treatment. They have the characteristics of high machining accuracy, stable transmission, small size, large carrying capacity, and long life.
6. The helical gear reducer can be equipped with various types of motors, forming an electromechanical integration, which fully guarantees the quality characteristics of the product.
2.Features:
1. Combination of helical gear and worm gear, compact structure and large reduction ratio.
2. Installation method: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
3. Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
4. Average efficiency: reduction ratio of 7.5-69.39 is 77%; 70.43-288 is 62%; S/R combination is 57%.
5. Combine with R series to get larger speed ratio.
3. Technical parameters:
| Speed ratio range: | basic type 9.96~244.74, S/R combination type can reach 8608 |
| Torque range: | 43~4200 Nm |
| Power range: | 0.18~22 kW |
Packing
Contact us to have more details about “Gearbox “
| Aplicativo: | Motor, Machinery, Agricultural Machinery, Paper Mill |
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| Função: | Distribution Power, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Três anéis |
| Dureza: | Superfície dentária endurecida |
| Instalação: | Tipo horizontal |
| Etapa: | Three-Step |
| Personalização: |
Disponível
| Solicitação personalizada |
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Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Specific Safety Precautions for Agricultural Gearbox Operation
Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:
- Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
- Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
- Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
- Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
- Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
- Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
- Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
- Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
- Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
- Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.
Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.
Tipos de caixas de engrenagens agrícolas para tarefas específicas
Existem diversos tipos de caixas de engrenagens agrícolas projetadas para atender a tarefas e aplicações específicas na agricultura. Essas caixas de engrenagens são fabricadas para atender aos requisitos exclusivos de diferentes máquinas e operações agrícolas. Alguns tipos comuns de caixas de engrenagens agrícolas incluem:
- Caixas de engrenagens para cortadores de grama rotativos: Essas caixas de engrenagens são usadas em cortadores e roçadeiras rotativas. Elas transmitem a potência da tomada de força (TDF) do trator para as lâminas, permitindo o corte eficiente de grama, plantações e vegetação.
- Caixas de engrenagens para espalhadores de esterco: Os distribuidores de estrume utilizam caixas de engrenagens especializadas para distribuir o estrume uniformemente nos campos. Essas caixas de engrenagens garantem a distribuição consistente do fertilizante, mesmo com cargas variáveis.
- Colheita de caixas de engrenagens: As caixas de engrenagens utilizadas em equipamentos de colheita, como colheitadeiras e ceifadeiras, permitem a coleta, debulha e separação eficientes das culturas de seus talos. Essas caixas de engrenagens suportam cargas elevadas e condições operacionais variáveis.
- Caixas de engrenagens para semeadoras: As semeadoras requerem caixas de engrenagens para distribuir as sementes com precisão e em intervalos consistentes. Essas caixas de engrenagens garantem a colocação precisa das sementes para uma germinação ideal e o crescimento adequado da cultura.
- Caixas de engrenagens para ancinhos de feno: Os ancinhos de feno utilizam caixas de engrenagens para juntar e organizar o feno em leiras para enfardamento. Essas caixas de engrenagens ajudam a otimizar o processo de coleta do feno.
- Caixas de engrenagens para sistemas de irrigação: Os sistemas de irrigação agrícola podem utilizar caixas de engrenagens para controlar o movimento e o posicionamento dos equipamentos de irrigação, garantindo uma distribuição eficiente da água nos campos.
- Caixas de engrenagens para equipamentos de lavoura: Gearboxes used in tillage equipment, such as plows and cultivators, help break up soil, prepare seedbeds, and promote seedling emergence.
- Caixas de câmbio de tratores: Os tratores podem incorporar diversas caixas de câmbio para tarefas como troca de marchas, acionamento da tomada de força e operação de implementos.
- Caixas de engrenagens para roscas transportadoras de grãos: Os transportadores de grãos utilizam caixas de engrenagens para facilitar o deslocamento dos grãos colhidos de um local para outro, como, por exemplo, de uma colheitadeira para um silo de armazenamento.
Cada tipo de caixa de engrenagens agrícola é projetada com características específicas, capacidades de carga e durabilidade para atender às demandas da tarefa a que se destina. Os fabricantes projetam essas caixas de engrenagens para suportar as condições desafiadoras das operações agrícolas, garantindo, ao mesmo tempo, um desempenho eficiente e confiável.
editor by CX 2023-09-06
