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Caixa de engrenagens para misturador de alimentação vertical - Substituição da caixa de engrenagens Comer PGA1602VM

Vertical feed mixer gearbox PGA1602VM — Comer replacement. Cast iron, 88.7kW, 1570daNm, 62rpm output, 20-spline 1-3/4″ PTO, integrated spindle bearing. 10–24m³ single/double wagon.

Descrição

Agricultural Gearbox Specialist · Est. UK Supply Chain

Vertical Feed Mixer Gearbox PGA1602VM

Direct Replacement for Comer PGA1602VM · Cast Iron Housing · 88.7 kW Max Output · UK B2B Supply

📧 Solicite um orçamento agora

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The Workhorse Behind Every Efficient Mixing Wagon

The Vertical Feed Mixer Gearbox PGA1602VM is engineered to replace the original Comer PGA1602VM unit without compromise. Built for the relentless demands of British agricultural operations, it handles everything from single-drum mixers in the 10–14 m³ range to large double-drum wagons at 16–24 m³. Whether you’re running a beef or dairy enterprise in Yorkshire, a large arable enterprise in East Anglia, or a mixed farm across the Scottish Borders, this gearbox delivers consistent rotational output day after day. Its cast iron housing resists impact, corrosion, and the abrasive dust conditions inherent to feed yards. The design incorporates a special integrated bearing assembly so the screw spindle connects directly — saving you the cost and complexity of a separate bearing complete for the winch. This matters in the field: fewer components means fewer failure points, faster servicing, and less unplanned downtime during the critical winter feeding season.

✉ Request Pricing & Lead Time

Especificações técnicas

Parâmetro Valor Notas
Modelo PGA 1602 VM Comer replacement
Max Output Power 88.7 kW Contact us for other RPM ratings
Torque máximo de saída 1570 daNm High-load mixing applications
Max Output Speed 62 r/min Optimised for auger operation
Connection Diameter 1-3/4 inch Standard PTO spline profile
No. of Splines 20 SAE 6 spline pattern
Material de construção Ferro fundido High-rigidity, impact-resistant
Oil SAE Grade SAE 90 Not supplied — order separately
Peso 265 kg Forklift-rated pallet shipping
Application Range 10–24 m³ Single & double mixing wagons

Gearbox Dimensions Drawing

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Why UK Farmers & Dealers Choose PGA1602VM

Direct Bolt-On Replacement

Engineered to the same interface dimensions as the original Comer PGA1602VM. No custom adapters or machining required — reducing downtime dramatically for UK farms running Trioliet, Kuhn, Storti, and Jaylor wagons.

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Integrated Bearing Assembly

The screw spindle connects directly to the gearbox — no separate bearing complete needed for the winch. This integrated solution lowers the total bill of materials, speeds up installation, and reduces the risk of misalignment that plagues multi-component setups.

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Low Long-Term Maintenance Cost

The initial oil change is required at 50–70 hours, with subsequent intervals at 500–700 hours or annually — whichever comes first. For most UK livestock enterprises averaging 400–600 operating hours per year, this means just one scheduled service per year under normal conditions.

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Durabilidade do ferro fundido

The cast iron housing absorbs the shock loads generated when mixing fibrous silage, root crops, and dry mineral components. In practice this means the housing resists cracking and distortion even when the wagon runs in uneven farmyard conditions or encounters foreign objects in the feed charge.

High-Torque Power Transfer

With a peak output torque of 1570 daNm and an output power of 88.7 kW, this gearbox handles the toughest TMR (Total Mixed Ration) loads without slipping. The 20-spline 1-3/4-inch input interface is fully compatible with standard Category 4 PTO drive lines used on 100–200 HP tractors common across the UK.

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B2B Trade Supply for UK Dealers

We supply agricultural machinery dealers, repair workshops, and farm contracting businesses across England, Scotland, Wales, and Northern Ireland. Competitive ex-works pricing with full technical documentation and a dedicated aftersales team available to advise on installation, compatibility, and custom configurations.

How the PTO-Driven Vertical Feed Mixer Gearbox Operates

Understanding the mechanism behind the PGA1602VM helps operators get the most from their investment and respond correctly to the first signs of wear. Power originates at the tractor’s engine, passes through the internal PTO clutch, and exits at the rear or mid-PTO stub. The tractor operator engages the PTO via the cab control, bringing the stub up to 1000 RPM — the standard speed for most UK mixing wagon gearboxes. From there, the prop shaft carries this high-speed, relatively low-torque rotation to the gearbox input shaft.

Inside the cast iron housing, a helical bevel and spur gear train performs the critical speed-reduction step. High-speed, low-torque input is transformed into 62 r/min output at a torque of up to 1570 daNm — exactly what a heavy vertical auger needs to cut through dense silage and pull it upward through the mixing chamber. The output shaft connects directly to the auger spindle via the integrated bearing assembly, transmitting this power without loss through secondary couplings. As the auger rotates, it lifts material from the base of the wagon, folds it over, and creates the characteristic TMR vortex that produces a consistent, homogeneous ration batch after batch.

Application Scenarios Across UK Agriculture

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Dairy TMR Rations

High-yield dairy herds in Cheshire, Somerset, and Dumfries rely on precisely mixed TMR rations to sustain peak milk production. The PGA1602VM’s consistent output speed maintains the homogeneity of grass silage, maize, concentrates, and mineral blends across the entire 14–24 m³ charge without separation or layering.

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Beef Finishing Units

Beef units in the Midlands and northern England feed large groups of finishing cattle on high-energy cereal and silage-based diets. The gearbox’s robust torque output handles root crops, baled silage, and straw additions with ease — supporting the demanding 2–3 feeds per day cycle typical of intensive finishing systems.

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Sheep & Equine Feeding

For smaller-scale sheep enterprises and equine operations, the gearbox can run smaller 10–12 m³ single-drum wagons with equal reliability. The reduced charge weight means the gearbox runs well within its rated power envelope, extending service intervals and cutting total ownership cost for smaller UK holdings.

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Fertiliser & Compost Blending

Beyond livestock nutrition, the PGA1602VM finds use in organic fertiliser blending and compost turning operations on larger arable and horticultural holdings. Its sealed cast iron construction resists the acidic and alkaline compounds found in composts and nitrogen-based fertiliser blends, making it a versatile workhorse year-round.

Customer Success: Real UK & European Operations

Case Study · Lincolnshire, UK

950-Head Dairy Unit — Gearbox Failure to Back-Online in 72 Hours

A commercial dairy operation in Lincolnshire running a 24 m³ Trioliet double-screw mixer experienced catastrophic gearbox failure during the January 2024 housing period. With 950 milking cows requiring twice-daily TMR rations, every hour offline translated directly into milk yield losses. The farm manager contacted us and after confirming the Comer PGA1602VM interface dimensions, we dispatched a replacement PGA1602VM unit via overnight pallet freight. The farm’s own maintenance team completed the installation using our supplied dimension drawing and torque specifications. The wagon was operational within 72 hours of the original failure, limiting total milk loss to under 2% of the monthly yield target — well within the farm’s business continuity threshold.

“The dimension drawing was exactly right — we had the new gearbox bolted up and running before the weekend. Honestly couldn’t have asked for a faster turnaround.”
— Farm Manager, Lincolnshire Dairy Enterprise

★★★★★

“We replaced our Kuhn wagon gearbox with the PGA1602VM and saw an immediate improvement in mixing consistency. Our vet has noticed better rumen fill scores across the herd since the change. The price was well below what the OEM dealer quoted.”

— James H., Beef & Dairy Producer, North Yorkshire
★★★★★

“As a machinery dealer in the Scottish Borders, we need a reliable source for gearbox replacements. agriculturalgearboxes.top has never let us down on lead times. The technical team answer compatibility questions promptly — that’s rare in this sector.”

— Stuart M., Agricultural Machinery Dealer, Scottish Borders
★★★★★

“We operate a 600-cow intensive dairy in County Cork and ordered two PGA1602VM units as standby spares. Both arrived on schedule, packaged properly and without damage. Good quality castings and full documentation. We’ll reorder without hesitation.”

— Declan F., Dairy Enterprise Manager, County Cork, Ireland

Manufacturing Capability & Bespoke Configuration Service

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Our manufacturing facility holds over 18 years of specialised experience in agricultural power transmission. Every vertical feed mixer gearbox is assembled in a controlled environment with gear sets that are individually inspected for tooth profile accuracy and surface hardness. Housing bores are CNC-machined to tolerance classes that ensure concentric bearing seats and prevent premature bearing fatigue — one of the most common causes of field failures in lower-cost alternatives.

For UK and European customers who require something beyond a standard replacement, our engineering team offers a fully bespoke design and configuration service. We can modify shaft rotation direction, alter the reduction ratio to suit non-standard PTO speeds, adjust output flange dimensions to match uncommon spindle profiles, or redesign the mounting plate for wagons that use proprietary mounting geometry. Our technical staff will review your existing wagon drawings or take measurements from photos and provide a binding compatibility assessment before any order is placed. Whether you are replacing a Comer, Bondioli & Pavesi, Brevini, or any other OEM unit, we have the engineering depth to produce a solution that performs to — or beyond — the original specification.

Custom configuration options include:

Shaft rotation direction · Input/output speed ratio · Mounting flange geometry · Output shaft diameter and spline count · Special seal packages for high-moisture environments · Paint and surface treatment specifications for OEM supply contracts

✉ Discuss Your Custom Requirement

Installation Overview for UK Operators

1

Pre-Install Safety Check

Park on level ground. Disengage PTO. Verify gearbox model compatibility against wagon type and tractor PTO speed rating before any work begins.

2

Mount the Gearbox

Align housing to the mixer mounting plate and torque all bolts to specification. Use thread-locking compound on high-vibration fasteners to prevent backing off during operation.

3

Connect PTO Drive Line

Engage the 20-spline 1-3/4-inch input to the tractor PTO stub. Confirm locking collar clicks before releasing. Check driveline angles remain within the manufacturer’s maximum deflection limit.

4

Fill with SAE 90 Oil

The gearbox is supplied dry. Fill to the correct level with SAE 90 gear oil before the first run. Record the fill date and hour-meter reading for the 50–70-hour first service interval.

5

Commission & Test Run

Start the tractor at low revs, engage PTO gradually, and listen for any abnormal noise. Run a half-load test cycle before committing to a full production batch. Re-check all fasteners after the first hour of operation.

Feed Mixer Gearbox Installation

Selecting the Right Gearbox for Your Mixing Wagon

With so many wagon brands in service across the UK — Kuhn, Storti, Trioliet, Jaylor, Schuler — choosing a replacement gearbox demands a systematic approach. Power, torque, and shaft interface must all align. The table below summarises the primary selection criteria and the relevant PGA1602VM data points to guide your assessment. When in doubt, send us your wagon make, model, serial number, and a photo of the existing gearbox nameplate — our technical team will confirm compatibility within one working day.

Selection Factor What to Measure/Check PGA1602VM Capability
Tractor PTO Power Check tractor spec sheet PTO kW at 1000 RPM Up to 88.7 kW
Mixer Volume Single or double drum; total capacity in m³ 10–14 m³ single; 16–24 m³ double
Perfil do eixo de entrada Measure spline OD and count spline teeth 1-3/4 inch, 20 splines
Output Speed Required Check auger RPM from wagon manual 62 r/min max
Configuração de montagem Measure bolt circle diameter and PCD See dimension drawing
Load Type TMR, wet silage, dry mineral, compost 1570 daNm rated; handles all standard TMR materials

Ready to Order or Need a Compatibility Check?

UK B2B enquiries welcome. Trade pricing available for dealers and agricultural contractors. Custom configurations by request.

Get a Quote — [email protected]

Perguntas frequentes

🔍 What is the price or cost of a replacement PGA1602VM vertical feed mixer gearbox for a UK dairy farm, and how quickly can I get a quote?
Pricing for the PGA1602VM varies based on order quantity, destination, and any custom configuration required. For UK dairy operations, standard replacement units are available at competitive B2B trade pricing. You can request an itemised quotation including VAT, freight to mainland UK, and lead time by emailing [email protected]. We typically respond to UK enquiries within one working day.
🔍 Which vertical feed mixer wagon brands in the UK is the PGA1602VM gearbox compatible with?
The PGA1602VM is a direct replacement for the original Comer PGA1602VM gearbox and is dimensionally compatible with mixing wagons from Trioliet, Kuhn, Storti, Jaylor, Schuler, Bondioli & Pavesi, and Brevini-geared machines. If you are unsure about compatibility for a specific wagon model or serial number, send us the nameplate details and we will confirm before you order.
🔍 How do I find a reliable vertical feed mixer gearbox supplier in the United Kingdom that offers trade pricing and fast delivery?
agriculturalgearboxes.top supplies UK agricultural machinery dealers, repair workshops, and farm contracting businesses with OEM-quality replacement gearboxes. We dispatch on overnight pallet freight to mainland UK destinations and can supply to Northern Ireland and the Scottish Highlands with 2–3 day delivery. Trade accounts with credit terms are available for registered UK businesses.
🔍 When should I change the oil in my vertical feed mixer gearbox, and what SAE grade is correct for the PGA1602VM used on UK farms?
The PGA1602VM is supplied without oil and must be filled before first use with SAE 90 gear oil. The first oil change should be carried out at 50–70 operating hours to flush any manufacturing residues. Subsequent changes are recommended every 500–700 hours or at least once per year — whichever comes first. For most UK livestock farms operating 400–600 hours annually, this means one annual service interval under normal conditions.
🔍 What tractor PTO power and RPM speed is needed to run the PGA1602VM gearbox on a double-drum mixing wagon in England?
The PGA1602VM is rated for a maximum input of 88.7 kW at 1000 RPM PTO. For double-drum wagons in the 16–24 m³ range — common on larger English beef and dairy units — a tractor with at least 100 HP (approximately 75 kW at the PTO) is recommended under normal loading conditions. Heavier or denser TMR rations may benefit from 120–140 HP tractors to maintain mixing efficiency without overstressing the driveline.
🔍 Where can I order a custom-configured vertical feed mixer gearbox with a non-standard output shaft size for a specialist UK application?
Our engineering team offers full bespoke configuration services including modified output shaft diameter, alternative spline counts, altered reduction ratios, and custom mounting flanges. This service is particularly useful for OEM supply contracts, one-off prototype machines, or older wagons for which the original gearbox is no longer available. Contact us at [email protected] with your technical drawings or specifications to begin the assessment process.

agriculturalgearboxes.top · Vertical Feed Mixer Gearbox Specialists · UK B2B Supply

[email protected]

editado por gzl