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Unit Concrete Mixer Heavy Duty Helical speed reducer gear box
 

Özellik:

  • Realized parallel shaft,right-angle shaft modes and horizontal,vertical mounting modes. Using less component parts.

  • Applying advanced grinding process which improved the stability and the efficiency of transmit power with lower noise.

  • Input mode: motor connected flange, shaft input

  • Output mode:solid shaft with flat key,hollow shaft with flat key,hollow shaft with shrink disk,hollow shaft with spline connection, CZPT shaft with spline connection, CZPT shaft with flange.

  • Mounting mode:vertical, horizontal, swing base-mounted, torque-arm-mounted.

  • Ratio range:1.23~450. It can be higher when combining with K&R series reducer.

    H & B SERIES

    Transmission stage B2 (ratio from 5~18)
    B3 (ratio from 12.5~90)
    B4 (ratio from 80~400)

    Transmission stage H1 (ratio from 1.25~5.6)
    H2 (ratio from 6.3~28)
    H3 (ratio from 22.4~112)
    H4 (ratio from 100~450)
    Konut malzemesi HT250 high-strength cast iron
    Konut sertliği HBS190-240
    Dişli malzemesi 20CrMnTi alloy steel
    Dişlilerin yüzey sertliği HRC58°~62 °
    Dişli göbeği sertliği HRC33~40
    Input / Output shaft material 42CrMo alloy steel
    Input / Output shaft hardness HRC25~30
    Dişli çarkların hassas işlenmesi accurate grinding, 6~5 Grade
    Yağlama yağı GB L-CKC220-460, Shell Omala220-460
    Isıl işlem tempering, cementiting, quenching, etc.
    Yeterlik 92%~98% (depends on the transmission stage)
    Gürültü (MAX) 60~68dB
    Temp. rise  (MAX) 40ºC 
    Sıcaklık artışı (Yağ)(MAX) 50ºC
    Titreşim ≤20µm
    Tepki ≤20Arcmin
    Rulman markası China Top brand HRB,LYC,ZWZ or other brands requested, NSK…..
    Yağ keçesi markası NAK— ZheJiang or other brands requested

Technical parametreS

Oran 3.41-289.74
Giriş gücü 0.12-160KW
Çıkış torku 61-23200N.m
Çıkış hızı 5-415rpm
Montaj tipi Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, CZPT flange mounted, Flange-mounted with extended bearing hub
Giriş Yöntemi Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Fren Bırakma HF - manuel bırakma (fren bırakma konumunda kilitleme), HR - manuel bırakma (otomatik frenleme konumu)
Termistör TF (Termistör koruması PTC termistör)
TH (Termistör korumalı bimetal anahtar)
Montaj Konumu AB
Tip H
Çıkış mili dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Konut malzemesi HT200 yüksek mukavemetli dökme demir, R37,47,57,67,77,87 fiyat aralığında.
Konut malzemesi HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology karbonitrürleme ve sertleştirme işlemi
Yeterlik 92%-97%
Yağlayıcı VG220
Koruma Sınıfı IP55, F sınıfı

KALİTE KONTROL
Quality:Insist on Improvement,Strive for CZPT With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Gelen Kalite Kontrolü
Gelen malzeme kontrolünün kabul edilebilir AQL seviyesini belirlemek, tüm malzeme denetimi, numune alma ve bağışıklık testlerini sağlamak. Nitelikli ürünlerin depoya kabul edilmesi, standart altı malların iade edilmesi, kontrol edilmesi, yeniden işlenmesi ve yeniden işleme denetiminden sorumlu olmak; kusurlu ürünlerin takibini yapmak ve tedarikçiden tekrarını önlemek için düzeltici önlemler almak.

4. Proses Kalite Kontrolü
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state

5. FQC (Son Kalite Kontrolü)
Üretim departmanı ürünü tamamladıktan sonra, müşteri beklentilerini ve ihtiyaçlarını karşılayacak kaliteyi sağlamak amacıyla, nihai ürünün kalite kontrolünü müşteri nezdinde gerçekleştirecektir.

6. Çıkış Kalite Kontrolü (OQC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified

Sertifikalar

packaging

SSS

1. İhtiyaçlarımızı karşılayan bir şanzımanı nasıl seçebiliriz?

Şanzıman seçimi için kataloğumuza bakabilirsiniz veya bize bilgi verdiğinizde seçim yapmanıza yardımcı olabiliriz.

Gerekli çıkış torku, çıkış hızı ve motor parametreleri gibi teknik bilgiler.

 

2. Satın alma siparişi vermeden önce hangi bilgileri vermemiz gerekiyor?

a) Şanzıman tipi, oran, giriş ve çıkış tipi, giriş flanşı, montaj konumu ve motor bilgileri vb.

b) Gövde rengi.

c) Satın alma miktarı.

d) Diğer özel gereksinimler.

 

3. Dişli kutularınız hangi sektörlerde kullanılıyor?

Dişli kutularımız tekstil, gıda işleme, içecek, kimya endüstrisi gibi alanlarda yaygın olarak kullanılmaktadır.

yürüyen merdiven, otomatik depolama ekipmanları, metalurji, tütün, çevre koruma, lojistik vb.

 

4. Motor satıyor musunuz?

Uzun süredir bizimle iş birliği yapan, istikrarlı motor tedarikçilerimiz var. Onlar bize motor sağlayabilirler.

yüksek kalitede.  

 

Başvuru: Motor, Elektrikli Arabalar, Motosiklet, Makine, Denizcilik, Oyuncak, Tarım Makineleri, Araba
İşlev: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Reduction, Speed Increase
Düzen: Koaksiyel
Sertlik: Sertleştirilmiş Diş Yüzeyi
Kurulum: Yatay Tip
Adım: Üç Adımlı
Özelleştirme:
Mevcut

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Özelleştirilmiş Talep

tarımsal parçalar

Tarım Aletleri İçin Şanzıman Seçimi

When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.

Dayanıklılık

Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. – It’s easy to access and maintain
– Closed-loop seals are an effective alternative to desiccant breathers. They don’t keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
– Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company’s engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.

İşlev

Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment’s reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox’s elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.
tarımsal parçalar

Mechanism

The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a “backbone” between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won’t have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.

Malzeme kalitesi

Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world’s need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.
tarımsal parçalar

Maliyet

When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you’ve done your research, you can then compare prices and quality to find the best deal. And don’t forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you’ll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.
China Good quality Unit Concrete Mixer Heavy Duty Helical Speed Reducer Gear Box   agricultural gearbox efficiency	China Good quality Unit Concrete Mixer Heavy Duty Helical Speed Reducer Gear Box   agricultural gearbox efficiency
editor by CX 2023-05-15