Productbeschrijving
Productbeschrijving
NB series adopts the design of integrating its sun gear and input shaft, the design of integrating its output structure. Using high- strength bearings, the product itself is characterized by high load, high precision, and low noise, focusing on the use of automation equipment, various types of packaging, printing, lithium-ion, LCD screens, robots, palletizers, woodworking, doors and windows and other industry sectors.
Product Name: High Precision Planetary Gearbox
Product Series: NB Series
Product features: high precision, high load, low noise.
Product Description:
Integrated design concept with high strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimises power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
Advantages:
High precision
High load
Low noise
Gedetailleerde foto's
Productparameters
| Segment number | Single segment | |||||||||||||||||
| Verhouding | i | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | |||||||||
| Rated output torque | Nm | 50 | 45 | 55 | 50 | 45 | 40 | 35 | 35 | |||||||||
| Emergency stop torque | Nm | Three times of Maximum Output Torque | ||||||||||||||||
| Rated input speed | Rpm | 5000 | ||||||||||||||||
| Max input speed | Rpm | 10000 | ||||||||||||||||
| Ultraprecise backlash | boogmin | – | ||||||||||||||||
| Precision backlash | boogmin | ≤3 | ||||||||||||||||
| Standard backlash | boogmin | ≤5 | ||||||||||||||||
| Torsional rigidity | Nm/arcmin | 7 | ||||||||||||||||
| Max.bending moment | Nm | 1530 | ||||||||||||||||
| Max.axial force | N | 765 | ||||||||||||||||
| Service life | hr | 20000(10000 under continuous operation) | ||||||||||||||||
| Efficiëntie | % | ≥97% | ||||||||||||||||
| Gewicht | kg | 1.3 | ||||||||||||||||
| Bedrijfstemperatuur | ºC | -10ºC~+90ºC | ||||||||||||||||
| Smering | Synthetic grease | |||||||||||||||||
| Protection class | IP64 | |||||||||||||||||
| Montagepositie | All directions | |||||||||||||||||
| Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤58 | ||||||||||||||||
| Rotary inertia | Kg·cm² | 0.16 | 0.14 | 0.13 | ||||||||||||||
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certificeringen
Bedrijfsprofiel
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
| Sollicitatie: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
|---|---|
| Functie: | Change Drive Torque, Speed Changing, Speed Reduction |
| Indeling: | Plantery Type |
| Hardheid: | Verhard tandoppervlak |
| Installatie: | All Directions |
| Stap: | Double-Step |
| Aanpassing: |
Beschikbaar
| Aanvraag op maat |
|---|
Het gebruik van landbouwversnellingsbakken bij specialistische taken: grondbewerking en zaaien.
Landbouwversnellingsbakken zijn veelzijdige componenten die een cruciale rol spelen bij diverse landbouwactiviteiten, waaronder gespecialiseerde taken zoals ploegen en zaaien. Hieronder wordt uitgelegd hoe landbouwversnellingsbakken bij deze taken worden gebruikt:
- Akkerbouw: Ploegen is een essentiële stap in de voorbereiding van de grond voor het planten. Landbouwversnellingsbakken worden gebruikt in op tractoren gemonteerde grondfrezen om de roterende tanden aan te drijven die de grond losmaken en omwoelen. Het hoge koppel en de efficiënte krachtoverbrenging van de versnellingsbak zorgen ervoor dat de grondfrees effectief kan werken, zelfs in moeilijke grondomstandigheden. Verstelbare overbrengingsverhoudingen in de versnellingsbak stellen de gebruiker in staat de snelheid en de indringdiepte van de grondfrees te regelen, waardoor de grondbewerking wordt geoptimaliseerd.
- Planten: Precisiezaaien vereist een nauwkeurige plaatsing en afstand van de zaden om de gewasopbrengst te maximaliseren. Landbouwversnellingsbakken zijn geïntegreerd in zaaimachines om mechanismen aan te drijven die de zaden gelijkmatig op de gewenste diepte verdelen. Het vermogen van de versnellingsbak om de kracht nauwkeurig over te brengen, zorgt voor een consistente zaadplaatsing, wat bijdraagt aan een uniforme kieming en plantengroei. Sommige versnellingsbakken in zaaimachines bieden ook een variabele snelheidsoptie, waardoor boeren de zaaisnelheid kunnen aanpassen aan het type zaad en de veldomstandigheden.
Door efficiënte krachtoverbrenging mogelijk te maken en aanpasbare snelheids- en koppelinstellingen te bieden, verhogen landbouwversnellingsbakken de effectiviteit van specialistische taken zoals ploegen en zaaien. Boeren kunnen op deze versnellingsbakken vertrouwen voor optimale bodembewerking en nauwkeurige zaai, wat uiteindelijk bijdraagt aan hogere gewasopbrengsten.
Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes
Maintenance and repairs of gearboxes in agriculture can pose several challenges:
- Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
- Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
- Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
- Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
- Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
- Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
- Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.
Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.
Key Features of a Durable and Reliable Agricultural Gearbox
A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:
- High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
- Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
- Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
- Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
- Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
- Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
- Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
- Overbelastingsbeveiliging: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
- Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.
Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.
editor by CX 2023-11-15
