Descripción del Producto
Energy Efficient Geared Motors Right-Angle Helical Gearboxes
Descripción del Producto
K series gearbox is 1 kind of Helical Bevel type gearbox ,it is designed based on modularization , which bring many difference kinds of combinations ,mounting types ,and structure designs .The detail classification of ratio can meet various of working condition .High Transmission efficiency ,low energy consumption, superior performance . The hard tooth surface gear use the high quality alloy steel , the process of carburizing and quenching, grinding ,which give it follow characters : Stable transmission , low noise and temperature ,high loading ,long working life. Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics,which widely use for industry equipment of metallurgy ,Building Material , Chemical , Mining , Oil, Transportation , Papermaking , Sugar making , engineering Machines ,etc.
1. Datos técnicos:
| Nombre del producto |
Energy Efficient Geared Motors Right-Angle Helical Gearboxes |
| Fuerza | 0.12KW~200KW |
| Torque | 10N · m ~ 50000N · m |
| Velocidad de salida | 0.06 ~ 1090r/min |
| Reduction ratio | 5.36~17396 |
| Velocidad de salida | 7 ~ 415r/min |
| Material de engranajes | Acero aleado 20CrMnTi |
| Procesamiento de engranajes | Acabado de rectificado realizado por máquinas rectificadoras HOFLER. |
| Prueba de ruido | Por debajo de 65 dB |
| Marca de rodamientos | Rodamiento C&U, ZWZ,LYC, HRB, CHINAMFG, etc. |
| Marca del sello de aceite | NAK u otra marca |
| Aumento de temperatura (MÁX) | 40ºC |
| Aumento de temperatura (Aceite) (MÁX.) | 50ºC |
| Vibración | ≤20µm |
| Dureza de la vivienda | HBS190-240 |
| Dureza superficial de los engranajes | HRC58°~62° |
| dureza del núcleo del engranaje | HRC33~40 |
| Precisión de mecanizado de engranajes | 5.º grado |
| Aceite lubricante | GB L-CKC220-460, Shell Omala220-460 |
| Tratamiento térmico | Carburización, temple, etc. |
| Eficiencia | 95%~96% (depende de la etapa de transmisión) |
| Bearing output mode | parallel output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Método de entrada | Entrada de brida (AM), entrada de eje (AD), entrada de motor de CA en línea o servomotor AQA. |
Fotos detalladas
Perfil de la empresa
< ACERCA DE TILI
HangZhou Tili Reducer Co, Ltd has been committed to provide High-quality hardensurface extruder gearbox since established In 2003.
Since its establishment, we always been committed to creating High-quality products in the field of transmission in China and is determined to enter the global market the high-end market of the mechanical industry is based on technology, and industry serves the country. We have strong research and development capabilities and professional production team and elite salesteam have continuously innovated, we specialize in Planetary reducer, 4 series (R, K, F, S) reducers, CHINAMFG series single screw extruder reducer, DJYG series high torque extruder reducer, cycloidal reducer, sell well in Europe, USA, Japan, India, Brazil, Southeast Asia etc.
Relying on the 20 years of industry accumulation, we hold our company’s vision of “sustainable operation”, based on quality and service, in the global competitive environment, we strive to meet customers’ quality requirements and strive for stable growth and strive for excellence.
Adhere to the principle of integrity, grow together with customers, and share with employees.
We’re pleased to get your inquiry and we will reply you as soon as possible. We stick to the principle of “Quality first, service first, continuous improvement and innovation to meet the customers” for the management and “Zero defect, zero complaints” as the quality objective.
< TALLER
< CONTROL DE CALIDAD
Certificaciones
Embalaje y envío
Instrucciones de instalación
Preguntas frecuentes
P 1: ¿Son ustedes una empresa comercial o un fabricante?
R: Somos un fabricante profesional especializado en la fabricación de diversas series de reductores.
P 2: ¿Pueden fabricar productos OEM?
A: Sí, podemos. Podemos fabricar productos OEM para todos los clientes. Si desea pedir reductores de velocidad no estándar, proporcione bocetos, dimensiones, imágenes y muestras, si es posible.
P 3: ¿Cuánto dura la garantía?
R: Nuestra garantía es de 12 meses en circunstancias normales.
P 4: ¿Disponen de procedimientos de inspección para el reductor?
A:100% autoinspección antes del embalaje.
P 5: ¿Puedo visitar su fábrica antes de realizar el pedido?
R: Claro, le invitamos a visitar nuestra fábrica.
P 6: ¿Cómo elegir una caja de cambios? ¿Qué pasa si no sé qué reductor de engranajes necesito?
A: Puede consultar nuestro catálogo para elegir la caja de engranajes o podemos ayudarle a elegirla si nos proporciona la información técnica requerida, como el par de salida, la velocidad de salida y los parámetros del motor, etc. No se preocupe, envíenos toda la información posible; nuestro equipo le ayudará a encontrar la caja de engranajes adecuada.
P 7: ¿Qué información debemos proporcionar antes de realizar un pedido de compra?
A: a) Tipo de caja de engranajes, tamaño, relación de transmisión, tipo de entrada y salida, brida de entrada, posición de montaje, información del motor y deflexión del eje, etc. b) Color de la carcasa. c) Cantidad de compra. d) Otros requisitos especiales.
P 8: ¿Cuál es el plazo de pago?
A: Puede pagar mediante transferencia bancaria (30% por adelantado como depósito antes de la producción + 70% antes de la entrega).
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| Solicitud: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Función: | Distribución de potencia, cambio de par motor, cambio de dirección de accionamiento, cambio de velocidad, reducción de velocidad. |
| Disposición: | Right Angle |
| Dureza: | Superficie dentada endurecida |
| Instalación: | Tipo horizontal |
| Paso: | Tres pasos |
| Personalización: |
Disponible
| Solicitud personalizada |
|---|
Considerations for Heavy-Duty Farming Gearboxes
Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming:
- Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
- Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
- Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
- Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
- Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
- Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
- Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
- Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
- Compatibility: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
- Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
- Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
- Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
- Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.
By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.
Posibles desafíos en el mantenimiento y la reparación de cajas de engranajes agrícolas
El mantenimiento y la reparación de las cajas de cambios en la agricultura pueden plantear varios desafíos:
- Entornos hostiles: La maquinaria agrícola opera en entornos difíciles, expuesta a suciedad, escombros, humedad y temperaturas variables. Estas condiciones pueden acelerar el desgaste y la corrosión, lo que requiere un mantenimiento frecuente.
- Cargas de trabajo pesadas: Las cajas de engranajes de la maquinaria agrícola suelen soportar cargas de trabajo pesadas, lo que aumenta la tensión en sus componentes. Esto puede provocar un desgaste prematuro, lo que requiere inspecciones y sustituciones de piezas más frecuentes.
- Accesibilidad: Algunas cajas de engranajes se encuentran en zonas de difícil acceso de la maquinaria. Esto dificulta el mantenimiento y las reparaciones habituales, ya que los técnicos pueden necesitar herramientas y equipos especializados para acceder a ellas y realizar el mantenimiento.
- Conocimientos especializados: El correcto mantenimiento de las cajas de engranajes agrícolas requiere conocimientos y habilidades especializados. Un conocimiento insuficiente de la mecánica y las prácticas de mantenimiento de las cajas de engranajes puede provocar reparaciones incorrectas, reduciendo así su vida útil y eficiencia.
- Costos: Reparar o reemplazar los componentes de la caja de cambios puede resultar costoso, especialmente en maquinaria agrícola pesada. Los agricultores deben considerar tanto los costos directos de las piezas y la mano de obra, como el posible tiempo de inactividad durante los procesos de reparación.
- Falta del tiempo: El tiempo de inactividad necesario para el mantenimiento o la reparación de la caja de cambios puede afectar las operaciones agrícolas, especialmente durante las temporadas críticas de siembra o cosecha. Una planificación eficiente y el uso de equipos de respaldo pueden ayudar a mitigar este problema.
- Disponibilidad de piezas: Conseguir repuestos para modelos de cajas de cambios antiguos o menos comunes puede resultar complicado. Los agricultores podrían tener que buscar piezas en proveedores especializados, lo que podría ocasionar retrasos en las reparaciones.
Para afrontar estos retos se requiere una planificación de mantenimiento proactiva, inspecciones periódicas, una formación adecuada del personal de mantenimiento y la adquisición anticipada de piezas de repuesto.
Key Features of a Durable and Reliable Agricultural Gearbox
A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:
- High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
- Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
- Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
- Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
- Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
- Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
- Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
- Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
- Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.
Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.
editor by CX 2024-02-19
