Productbeschrijving
Helical Power Transmission Gearbox for Machinery Industry
R Series reducers are designed and manufactured on the basis of modular combination system.
Small size, light weight, large transmission torque, superior performance, stable operation, low noise, durable, can be installed in a variety of ways, can be matched with different types of motors, a wide range of applications. sewage treatment, chemical industry, pharmacy and other industries.
There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified and fine to meet different operating conditions, and the performance is superior.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It has stable transmission, low noise, and large bearing capacity. Low temperature rise, long service life. It is widely used in metallurgy,1. Features: small offset output, compact structure, maximum use of box space, use of integral casting box, good stiffness, can improve the strength of the shaft and bearing life.
1.Technical data:
| Productnaam | Helical Power Transmission Gearbox for Machinery Industry |
| Stroom | 0.12KW~160KW |
| Torque | 1.4N · m ~ 36600N · m |
| Uitgangssnelheid | 0.06 ~ 1090r/min |
| Tandwielmateriaal | 20CrMnTi gelegeerd staal |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| lagermerk | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
| Merk oliekeerring | NAK or other brand |
| Temperatuurstijging (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Trilling | ≤20µm |
| Housing hardness | HBS190-240 |
| Oppervlaktehardheid van tandwielen | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Nauwkeurigheid van de bewerking van tandwielen | 5 Grade |
| Smeerolie | GB L-CKC220-460, Shell Omala220-460 |
| Warmtebehandeling | Carburizing, Quenching etc |
| Efficiëntie | 95%~96% (depends on the transmission stage) |
| Bearing output mode | parallel output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Invoermethode | Flensingang (AM), asingang (AD), inline AC-motoringang of AQA-servomotor |
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Bedrijfsprofiel
< ABOUT TILI
HangZhou Tili Reducer Co, Ltd has been committed to provide High-quality hardensurface extruder gearbox since established In 2003.
Since its establishment, we always been committed to creating High-quality products in the field of transmission in China and is determined to enter the global market the high-end market of the mechanical industry is based on technology, and industry serves the country. We have strong research and development capabilities and professional production team and elite salesteam have continuously innovated, we specialize in Planetary reducer, 4 series (R, K, F, S) reducers, CHINAMFG series single screw extruder reducer, DJYG series high torque extruder reducer, cycloidal reducer, sell well in Europe, USA, Japan, India, Brazil, Southeast Asia etc.
Relying on the 20 years of industry accumulation, we hold our company’s vision of “sustainable operation”, based on quality and service, in the global competitive environment, we strive to meet customers’ quality requirements and strive for stable growth and strive for excellence.
Adhere to the principle of integrity, grow together with customers, and share with employees.
We’re pleased to get your inquiry and we will reply you as soon as possible. We stick to the principle of “Quality first, service first, continuous improvement and innovation to meet the customers” for the management and “Zero defect, zero complaints” as the quality objective.
< WORKSHOP
< QUALITY CONTROL
Certificeringen
Verpakking en verzending
Installation Instructions
Veelgestelde vragen
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Sollicitatie: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Functie: | Vermogensverdeling, aandrijfkoppel wijzigen, aandrijfrichting wijzigen, snelheid wijzigen, snelheidsreductie |
| Indeling: | Coaxiaal |
| Hardheid: | Verhard tandoppervlak |
| Installatie: | Horizontaal type |
| Stap: | Drie stappen |
| Aanpassing: |
Beschikbaar
| Aanvraag op maat |
|---|
Het gebruik van landbouwversnellingsbakken bij specialistische taken: grondbewerking en zaaien.
Landbouwversnellingsbakken zijn veelzijdige componenten die een cruciale rol spelen bij diverse landbouwactiviteiten, waaronder gespecialiseerde taken zoals ploegen en zaaien. Hieronder wordt uitgelegd hoe landbouwversnellingsbakken bij deze taken worden gebruikt:
- Akkerbouw: Ploegen is een essentiële stap in de voorbereiding van de grond voor het planten. Landbouwversnellingsbakken worden gebruikt in op tractoren gemonteerde grondfrezen om de roterende tanden aan te drijven die de grond losmaken en omwoelen. Het hoge koppel en de efficiënte krachtoverbrenging van de versnellingsbak zorgen ervoor dat de grondfrees effectief kan werken, zelfs in moeilijke grondomstandigheden. Verstelbare overbrengingsverhoudingen in de versnellingsbak stellen de gebruiker in staat de snelheid en de indringdiepte van de grondfrees te regelen, waardoor de grondbewerking wordt geoptimaliseerd.
- Planten: Precisiezaaien vereist een nauwkeurige plaatsing en afstand van de zaden om de gewasopbrengst te maximaliseren. Landbouwversnellingsbakken zijn geïntegreerd in zaaimachines om mechanismen aan te drijven die de zaden gelijkmatig op de gewenste diepte verdelen. Het vermogen van de versnellingsbak om de kracht nauwkeurig over te brengen, zorgt voor een consistente zaadplaatsing, wat bijdraagt aan een uniforme kieming en plantengroei. Sommige versnellingsbakken in zaaimachines bieden ook een variabele snelheidsoptie, waardoor boeren de zaaisnelheid kunnen aanpassen aan het type zaad en de veldomstandigheden.
Door efficiënte krachtoverbrenging mogelijk te maken en aanpasbare snelheids- en koppelinstellingen te bieden, verhogen landbouwversnellingsbakken de effectiviteit van specialistische taken zoals ploegen en zaaien. Boeren kunnen op deze versnellingsbakken vertrouwen voor optimale bodembewerking en nauwkeurige zaai, wat uiteindelijk bijdraagt aan hogere gewasopbrengsten.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Maintenance Requirements for Agricultural Gearboxes
Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:
- Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
- Smering: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
- Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
- Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
- Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
- Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
- Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
- Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
- Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
- Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.
Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.
editor by CX 2024-02-16
