Descrição do produto
High Torque RF Series Inline Helical Gearbox
RF Series reducers are designed and manufactured on the basis of modular combination system.
Descrição do produto
Small size, light weight, large transmission torque, superior performance, stable operation, low noise, durable, can be installed in a variety of ways, can be matched with different types of motors, a wide range of applications. sewage treatment, chemical industry, pharmacy and other industries.
There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified and fine to meet different operating conditions, and the performance is superior.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It has stable transmission, low noise, and large bearing capacity. Low temperature rise, long service life. It is widely used in metallurgy,1. Features: small offset output, compact structure, maximum use of box space, use of integral casting box, good stiffness, can improve the strength of the shaft and bearing life.
1.Technical data:
| Nome do produto | High Torque RF Series Inline Helical Gearbox |
| Gear material | Aço liga 20CrMnTi |
| Cor | Blue Silver Customerized |
| Material da caixa | Cast iron HT200 |
| Processamento de Engrenagens | Acabamento de retificação por máquinas de retificação HOFLER |
| Teste de ruído | Below 65dB |
| Marca de rolamentos | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
| Marca do retentor de óleo | NAK ou outra marca |
| Aumento de temperatura (máx.) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibração | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Precisão de usinagem de engrenagens | 5 Grade |
| Óleo lubrificante | GB L-CKC220-460, Shell Omala220-460 |
| Tratamento térmico | Carburizing, Quenching etc |
| Eficiência | 95%~96% (depends on the transmission stage) |
| Retaliação | ≤20Arcmin |
2. Installation type and output mode:
bottom seated type and large and small flange type installation, CHINAMFG shaft output.
3. Input mode:
direct motor, shaft input and connecting flange input.
4. Reduction ratio:
single <5,secondary 5~24.8, tertiary 27.2~264, R/R combination up to 18125.
5. Average efficiency:
Class II 96%, Class III 95%, R/R combination 85%.
6.Technical parameters:
Coaxial output
Power: 0.12KW~160KW
Torque: 1.4N · m ~ 23200N · m
Output speed: 0.06 ~ 1090r/min
7. Model of R series reducer:
RF37, 47, 57, 67, 77, 87, 97, 107,137, 147, 167,177
Fotos detalhadas
Certificações
Embalagem e envio
Installation Instructions
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Perguntas frequentes
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Aplicativo: | Motor, Machinery, Marine, Agricultural Machinery, Chemical |
|---|---|
| Função: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Dureza: | Superfície dentária endurecida |
| Instalação: | Tipo horizontal |
| Etapa: | Três etapas |
| Personalização: |
Disponível
| Solicitação personalizada |
|---|
Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Sinais comuns de desgaste da caixa de câmbio e suas soluções
Assim como qualquer componente mecânico, as caixas de engrenagens podem sofrer desgaste ao longo do tempo devido a fatores como atrito, carga e condições de operação. Reconhecer os sinais comuns de desgaste da caixa de engrenagens é essencial para a manutenção preventiva e para evitar possíveis avarias. Aqui estão alguns sinais aos quais você deve estar atento e as soluções para resolvê-los:
- Ruídos incomuns: Ruídos de rangido, estalos ou zumbidos durante o funcionamento podem indicar engrenagens ou rolamentos desgastados. Inspecione a caixa de engrenagens em busca de dentes danificados ou lubrificação inadequada. Substitua os componentes danificados e assegure-se de que a lubrificação esteja adequada.
- Aumento da vibração: Vibrações excessivas sugerem desalinhamento ou desequilíbrio na caixa de engrenagens. Verifique o alinhamento correto e balanceie os componentes, se necessário. Inspecione também se há eixos ou rolamentos desgastados ou danificados.
- Vazamento: Vazamentos de óleo ou lubrificante podem indicar desgaste nas vedações ou juntas. Substitua as vedações e juntas para evitar vazamentos e garantir lubrificação adequada.
- Engrenagens deslizantes: Engrenagens que escapam do engate ou dificuldade na troca de marchas podem indicar desgaste ou danos nos dentes das engrenagens. Inspecione as engrenagens em busca de sinais de desgaste ou lascas e substitua-as conforme necessário.
- Aumento de temperatura: A geração anormal de calor pode resultar do aumento do atrito devido ao desgaste de peças. Verifique os níveis e a qualidade da lubrificação e substitua os rolamentos ou engrenagens desgastados que estejam causando atrito excessivo.
- Desempenho reduzido: A redução na transmissão de potência ou na eficiência de saída pode indicar desgaste na caixa de engrenagens. Inspecione as engrenagens, os rolamentos e outros componentes em busca de sinais de desgaste e substitua-os conforme necessário.
- Jogo excessivo: Folga excessiva ou contragolpe nas engrenagens pode indicar desgaste nos dentes da engrenagem ou nos rolamentos. Inspecione os componentes quanto ao desgaste, ajuste a folga e substitua as peças desgastadas.
Para combater o desgaste da caixa de engrenagens, é necessária manutenção de rotina, incluindo lubrificação adequada, verificação de alinhamento e inspeções regulares. A substituição oportuna de componentes desgastados ou danificados pode prolongar a vida útil da caixa de engrenagens e manter o desempenho ideal em diversas aplicações.
Maintenance Requirements for Agricultural Gearboxes
Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:
- Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
- Lubrificação: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
- Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
- Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
- Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
- Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
- Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
- Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
- Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
- Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.
Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.
editor by CX 2024-02-21
